糟渣类原料成分变化对纤维素乙醇生产的影响。

Effect of compositional variability of distillers' grains on cellulosic ethanol production.

机构信息

Laboratory of Renewable Resources Engineering, Potter Engineering Center, 500 Central Drive, Purdue University, West Lafayette, IN 47907-2022, United States.

出版信息

Bioresour Technol. 2010 Jul;101(14):5385-93. doi: 10.1016/j.biortech.2010.02.054. Epub 2010 Mar 12.

Abstract

In a dry grind ethanol plant, approximately 0.84kg of dried distillers' grains with solubles (DDGS) is produced per liter of ethanol. The distillers' grains contain the unhydrolyzed and unprocessed cellulosic fraction of corn kernels, which could be further converted to ethanol or other valuable bioproducts by applying cellulose conversion technology. Its compositional variability is one of the factors that could affect the overall process design and economics. In this study, we present compositional variability of distillers' grains collected from four different dry grind ethanol plants and its effect on enzymatic digestibility and fermentability. We then selected two sources of distillers grains based on their distinctive compositional difference. These were pretreated by either controlled pH liquid hot water (LHW) or ammonia fiber expansion (AFEX) and subjected to enzymatic hydrolysis and fermentation. Fermentation of the pretreated distillers' grains using either industrial yeast or genetically engineered glucose and xylose co-fermenting yeast, yielded 70-80% of theoretical maximum ethanol concentration, which varied depending on the batch of distillers' grains used. Results show that cellulose conversion and ethanol fermentation yields are affected by the compositions of distillers' grains. Distillers' grains with a high extractives content exhibit a lower enzymatic digestibility but a higher fermentability.

摘要

在干法乙醇工厂中,每生产 1 升乙醇,大约会产生 0.84 千克的干燥酒糟可溶物(DDGS)。酒糟中含有玉米颗粒中未水解和未加工的纤维素部分,可以通过应用纤维素转化技术,进一步将其转化为乙醇或其他有价值的生物制品。其组成的可变性是影响整体工艺设计和经济性的因素之一。在这项研究中,我们展示了从四个不同的干法乙醇工厂收集的酒糟的组成可变性及其对酶解和发酵性的影响。然后,我们根据酒糟的组成差异,选择了两个来源的酒糟。这两个来源的酒糟分别通过控制 pH 值的液体热水(LHW)或氨纤维膨胀(AFEX)预处理,并进行酶解和发酵。使用工业酵母或经过基因工程改造的可同时利用葡萄糖和木糖的酵母对预处理后的酒糟进行发酵,可得到 70-80%的理论最大乙醇浓度,具体取决于所用酒糟批次的不同。结果表明,纤维素转化和乙醇发酵的产率受酒糟组成的影响。提取物含量高的酒糟的酶解率较低,但发酵率较高。

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