Passot Stéphanie, Tréléa Ioan Cristian, Marin Michèle, Galan Miquel, Morris G John, Fonseca Fernanda
UMR 782 Genie et Microbiologie des Procedes Alimentaires, AgroParisTech-INRA, 1 Avenue Lucien Bretignieres, 78850 Thiverval-Grignon, France.
J Biomech Eng. 2009 Jul;131(7):074511. doi: 10.1115/1.3143034.
The freezing step influences lyophilization efficiency and protein stability. The main objective of this work was to investigate the impact on the primary drying stage of an ultrasound controlled ice nucleation technology, compared with usual freezing protocols. Lyophilization cycles involving different freezing protocols (applying a constant shelf cooling rate of 1 degrees C/min or 0.2 degrees C/min, putting vials on a precooled shelf, and controlling nucleation by ultrasounds or by addition of a nucleating agent) were performed in a prototype freeze-dryer. Three protective media including sucrose or maltodextrin and differing by their thermal properties and their ability to preserve a model protein (catalase) were used. The visual aspect of the lyophilized cake, residual water content, and enzymatic activity recovery of catalase were assessed after each lyophilization cycle and after 1 month of storage of the lyophilized product at 4 degrees C and 25 degrees C. The freezing protocols allowing increasing nucleation temperature (precooled shelf and controlled nucleation by using ultrasounds or a nucleating agent) induced a faster sublimation step and higher sublimation rate homogeneity. Whatever the composition of the protective medium, applying the ultrasound technology made it possible to decrease the sublimation time by 14%, compared with the freezing method involving a constant shelf cooling rate of 1 degrees C/min. Concerning the enzyme activity recovery, the impact of the freezing protocol was observed only for the protective medium involving maltodextrin, a less effective protective agent than sucrose. Higher activity recovery results were obtained after storage when the ultrasound technology or the precooled shelf method was applied. Controlling ice nucleation during the freezing step of the lyophilization process improved the homogeneity of the sublimation rates, which will, in turn, reduce the intervial heterogeneity. The freeze-dryer prototype including the system of controlled nucleation by ultrasounds appears to be a promising tool in accelerating sublimation and improving intrabatch homogeneity.
冷冻步骤会影响冻干效率和蛋白质稳定性。本研究的主要目的是探讨超声控制冰核技术与常规冷冻方案相比,对一次干燥阶段的影响。在一台原型冻干机中进行了涉及不同冷冻方案的冻干循环实验(采用1℃/min或0.2℃/min的恒定搁板冷却速率、将小瓶置于预冷的搁板上,以及通过超声或添加成核剂来控制成核)。使用了三种保护介质,包括蔗糖或麦芽糊精,它们的热性质以及保护模型蛋白(过氧化氢酶)的能力有所不同。在每个冻干循环后,以及将冻干产品在4℃和25℃下储存1个月后,评估冻干饼的外观、残留水分含量以及过氧化氢酶的酶活性恢复情况。允许提高成核温度的冷冻方案(预冷搁板以及通过超声或成核剂控制成核)会使升华步骤更快,升华速率均匀性更高。无论保护介质的组成如何,与采用1℃/min恒定搁板冷却速率的冷冻方法相比,应用超声技术可使升华时间缩短14%。关于酶活性恢复,仅在含有麦芽糊精(一种比蔗糖效果差的保护剂)的保护介质中观察到冷冻方案的影响。当应用超声技术或预冷搁板方法时,储存后可获得更高的活性恢复结果。在冻干过程的冷冻步骤中控制冰核形成可提高升华速率的均匀性,进而减少瓶间异质性。包括超声控制成核系统的原型冻干机似乎是加速升华和提高批次内均匀性的一种有前景的工具。