Ultra-small-angle neutron scattering: a tool to study packing of relatively monodisperse polymer spheres and their binary mixtures.

We measured ultra-small-angle neutron scattering (USANS) from polymethylmethacrylate spheres tamped down in air. Two slightly polydisperse pure sphere sizes (1.5 and 7.5 microm diameters) and five mixtures of these were used. All were loose packed (packing fractions of 0.3-0.6) with nongravitational forces (e.g., friction) important, preventing close packing. The USANS data are rich in information on powder packing. A modified Percus-Yevick fluid model was used to parametrize the data-adequately but not well. The modifications required the introduction of small voids, less than the sphere size, and a parameter reflecting substantial deviation from the Percus-Yevick prediction of the sphere-sphere correlation function. The mixed samples fitted less well, and two further modifying factors were necessary. These were local inhomogeneities, where the concentration of same-size spheres, both large and small, deviated from the mean packing, and a factor accounting for the presence within these "clusters" of self-avoidance of the large spheres (that is, large spheres coated with more small spheres than Percus-Yevick would predict). The overall deviations from the hard-sphere Percus-Yevick model that we find here suggest that fluid models of loose packed powders are unlikely to be successful but lay the ground work for future theoretical and computational works.