Department of Chemical and Biological Engineering, Korea University, 1, Anam-dong, Sungbuk-ku, Seoul 136-701, Korea.
Appl Biochem Biotechnol. 2010 May;161(1-8):365-71. doi: 10.1007/s12010-009-8829-z. Epub 2009 Nov 7.
In this study, transesterification and esterification were investigated in batch and continuous process using immobilized Candida rugosa and Rhizopus oryzae lipases. In the case of batch process, stepwise reaction method was investigated to prevent the lipase deactivation. Reaction conditions were as follows: temperature, 45 degrees C; agitation speed, 250 rpm; enzyme concentration, 20%; and water contents 10%. And then, conversion yield was 98.33% at 4 h. In the case of continuous process, circulation and long-term continuous system were investigated for development of efficient mass transfer system. Optimal reaction conditions were as follows: temperature, 45 degrees C; flow rate, 0.8 mL/min; and water contents, 10%. And then, conversion yield of biodiesel was 97.98% at 3 h. Especially, the maximum conversion yield using a mixture of immobilized lipases exceeded over 90% for 108 h in long-term continuous system under optimal reaction conditions (45 degrees C; flow rate, 0.8 mL/min; and water contents, 10%). These results should help in determining the best method for the biodiesel production and improving the design and operation of large scale by enzymatic systems.
本研究采用固定化 Candida rugosa 和 Rhizopus oryzae 脂肪酶在间歇和连续过程中进行酯交换和酯化反应。在间歇过程中,采用逐步反应法来防止脂肪酶失活。反应条件为:温度 45°C;搅拌速度 250rpm;酶浓度 20%;含水量 10%。4 小时后转化率达到 98.33%。在连续过程中,考察了循环和长期连续系统,以开发有效的传质系统。最佳反应条件为:温度 45°C;流速 0.8mL/min;含水量 10%。在 3 小时内,生物柴油的转化率达到 97.98%。特别是在最佳反应条件下(45°C;流速 0.8mL/min;含水量 10%),在长期连续系统中使用固定化脂肪酶混合物的最大转化率超过 90%,时间超过 108 小时。这些结果有助于确定生物柴油生产的最佳方法,并通过酶系统改进大型设备的设计和操作。