Effect of thermal tempering on strength and crack propagation behavior of feldspathic porcelains.

The objective of this study was to test the hypothesis that tempering stress can retard the growth of surface cracks in layered porcelain discs with variable levels of contraction mismatch. Porcelain discs, 16 mm in diameter and 2 mm thick, were prepared with a 0.5-mm-thick layer of opaque porcelain (O) and a 1.5-mm-thick layer of body porcelain (B). The materials were selected to produce contraction coefficient differences, alpha O-alpha B, of +3.2, +0.7, -0.9, and -1.5 ppm/degrees C. Body porcelain discs with a thickness of 2 mm were used as the thermally compatible control specimens (delta alpha = 0). The discs were fired to the maturing temperature of body porcelain (982 degrees C) and were then subjected to three cooling procedures: slow cooling (SC) in a furnace, fast cooling (FC) in air, and tempering (T) by blasting the surface of the body porcelain with compressed and dried air for 90 s. The dimensions of cracks induced by a Vickers microhardness indenter under a load of 4.9 N were measured at baseline and six months after indentation at 80 points along diametral lines within the surface of body porcelain. In addition, biaxial flexure tests were performed to determine the influence of mismatch and tempering on flexure strength. The results of ANOVA indicate that crack dimensions were influenced significantly by the interaction of cooling rate and contraction mismatch (p less than 0.0001).(ABSTRACT TRUNCATED AT 250 WORDS)