Department of Mechanical Engineering, Materials Science and Engineering Program, Texas A&M University, College Station, Texas 77843, USA.
ACS Nano. 2010 Jun 22;4(6):3325-37. doi: 10.1021/nn100467e.
Cotton fabric was treated with flame-retardant coatings composed of branched polyethylenimine (BPEI) and sodium montmorillonite (MMT) clay, prepared via layer-by-layer (LbL) assembly. Four coating recipes were created by exposing fabric to aqueous solutions of BPEI (pH 7 or 10) and MMT (0.2 or 1 wt %). BPEI pH 10 produces the thickest films, while 1 wt % MMT gives the highest clay loading. Each coating recipe was evaluated at 5 and 20 bilayers. Thermogravimetric analysis showed that coated fabrics left as much as 13% char after heating to 500 degrees C, nearly 2 orders of magnitude more than uncoated fabric, with less than 4 wt % coming from the coating itself. These coatings also reduced afterglow time in vertical flame tests. Postburn residues of coated fabrics were examined with SEM and revealed that the weave structure and fiber shape in all coated fabrics were preserved. The BPEI pH 7/1 wt % MMT recipe was most effective. Microcombustion calorimeter testing showed that all coated fabrics reduced the total heat release and heat release capacity of the fabric. Fiber count and strength of uncoated and coated fabric are similar. These results demonstrate that LbL assembly is a relatively simple method for imparting flame-retardant behavior to cotton fabric. This work lays the foundation for using these types of thin film assemblies to make a variety of complex substrates (foam, fabrics, etc.) flame resistant.
棉织物经过阻燃涂层处理,该涂层由支化聚乙烯亚胺(BPEI)和钠蒙脱石(MMT)粘土组成,通过层层(LbL)组装制备。通过将织物暴露于 BPEI(pH7 或 10)和 MMT(0.2 或 1wt%)的水溶液中,制备了四种涂层配方。BPEI pH10 产生最厚的薄膜,而 1wt%MMT 给出最高的粘土负载量。每种涂层配方在 5 和 20 个双层进行评估。热重分析表明,涂层织物在加热至 500°C 时残留高达 13%的炭,比未涂层织物多近 2 个数量级,其中不到 4wt%来自涂层本身。这些涂层还减少了垂直火焰测试中的余辉时间。用 SEM 检查涂层织物的燃烧后残留物,结果表明所有涂层织物都保留了织物的编织结构和纤维形状。BPEI pH7/1wt%MMT 配方最有效。微型燃烧量热计测试表明,所有涂层织物都降低了织物的总放热量和放热量。未涂层和涂层织物的纤维计数和强度相似。这些结果表明,LbL 组装是赋予棉织物阻燃性能的相对简单方法。这项工作为使用这些类型的薄膜组件制造各种复杂的阻燃基底(泡沫、织物等)奠定了基础。
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