Department of Mechanical Engineering, Texas A&M University, College Station, Texas 77843, USA.
Biomacromolecules. 2012 Sep 10;13(9):2843-8. doi: 10.1021/bm300873b. Epub 2012 Aug 29.
Thin films of fully renewable and environmentally benign electrolytes, cationic chitosan (CH) and anionic phytic acid (PA), were deposited on cotton fabric via layer-by-layer (LbL) assembly in an effort to reduce flammability. Altering the pH of aqueous deposition solutions modifies the composition of the final nanocoating. CH-PA films created at pH 6 were thicker and had 48 wt % PA in the coating, while the thinnest films (with a PA content of 66 wt %) were created at pH 4. Each coating was evaluated at both 30 bilayers (BL) and at the same coating weight added to the fabric. In a vertical flame test, fabrics coated with high PA content multilayers completely extinguished the flame, while uncoated cotton was completely consumed. Microcombustion calorimetry confirmed that all coated fabric reduces peak heat release rate (pkHRR) by at least 50% relative to the uncoated control. Fabric coated with pH 4 solutions shows the greatest reduction in pkHRR and total heat release of 60% and 76%, respectively. This superior performance is believed to be due to high phosphorus content that enhances the intumescent behavior of these nanocoatings. These results demonstrate the first completely renewable intumescent LbL assembly, which conformally coats every fiber in cotton fabric and provides an effective alternative to current flame retardant treatments.
通过层层自组装(LbL)技术,在棉织物上沉积了完全可再生且环境友好的电解质阳离子壳聚糖(CH)和阴离子植酸(PA)的薄膜,以降低可燃性。改变水相沉积溶液的 pH 值可以改变最终纳米涂层的组成。在 pH 值为 6 的条件下制备的 CH-PA 薄膜较厚,涂层中 PA 的含量为 48wt%,而最薄的薄膜(PA 含量为 66wt%)则在 pH 值为 4 的条件下制备。对 30 个双层(BL)和相同的涂层重量添加到织物上的每种涂层都进行了评估。在垂直火焰测试中,高 PA 含量多层涂层涂覆的织物完全熄灭了火焰,而未涂覆的棉织物则完全被消耗。微燃烧量热法证实,所有涂覆的织物的峰值热释放率(pkHRR)相对于未涂覆的对照织物至少降低了 50%。pH 值为 4 的溶液涂覆的织物的 pkHRR 和总热释放量分别降低了 60%和 76%。这种优异的性能归因于高磷含量,增强了这些纳米涂层的膨胀行为。这些结果表明,这是首次完全可再生的膨胀 LbL 组装,它可以使棉织物中的每根纤维都得到涂覆,并为当前的阻燃处理提供了有效的替代方案。
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