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一种新的 PAT/QbD 方法用于测定混合物均匀性:在线近红外分析与主成分得分距离分析(PC-SDA)的结合。

A new PAT/QbD approach for the determination of blend homogeneity: combination of on-line NIRS analysis with PC Scores Distance Analysis (PC-SDA).

机构信息

Institute of Pharmacy and Molecular Biotechnology, Department of Pharmaceutical Technology and Biopharmaceutics, University of Heidelberg, Germany.

出版信息

Eur J Pharm Biopharm. 2011 May;78(1):173-82. doi: 10.1016/j.ejpb.2010.12.015. Epub 2010 Dec 17.

DOI:10.1016/j.ejpb.2010.12.015
PMID:21168484
Abstract

A novel and straightforward multivariate analytical tool for the qualitative determination of powder blend uniformity using on-line Near-Infrared Spectroscopy (NIRS) is presented. The approach combines current chemometric methods, e.g. spectral pre-processing and Principal Component Analysis (PCA), with (1) a new approach of data analysis to determine the end-point of the blending process, (2) building a design space (DS) for blend homogeneity and (3) developing a solid statistical rationale to stop blending according to Quality-by-Design (QbD) principles of FDA's Process Analytical Technology (PAT) initiative. The new approach comprises calculation of Euclidean distances between PCA scores in a multidimensional space and determination of Moving Block Standard Deviations (MBSDs) of successive Principal Component (PC) scores distances to estimate a time-window during blending where spectral variability decreases to a preset minimum. Hotelling's T(2) statistics is then used to monitor and report blend homogeneity. This technique is called "Principal Component Scores Distance Analysis" (PC-SDA). A Central Composite Design resulting in 10 batches mixed in a bin-blender (same composition, different blender fill level, different number of revolutions) was executed. NIR Chemical Imaging (NIR-CI) in combination with Symmetry Parameter Image Analysis (SPIA) was used to verify the NIRS analyzer response and assess homogeneity of all NIR-active components.

摘要

提出了一种新颖而直接的多元分析工具,用于使用在线近红外光谱(NIRS)定性确定粉末混合物的均匀性。该方法结合了当前的化学计量学方法,例如光谱预处理和主成分分析(PCA),以及(1)一种新的数据分析方法来确定混合过程的终点,(2)构建混合均匀性的设计空间(DS),以及(3)根据 FDA 的过程分析技术(PAT)倡议的质量源于设计(QbD)原则,开发一种停止混合的可靠统计方法。新方法包括在多维空间中计算 PCA 得分之间的欧几里得距离,并确定连续主成分(PC)得分距离的移动块标准偏差(MBSD),以估计混合过程中光谱变化减小到预设最小值的时间窗口。然后使用 Hotelling 的 T(2)统计量来监测和报告混合均匀性。这种技术称为“主成分得分距离分析”(PC-SDA)。执行了一个中央复合设计,导致 10 批在混合机(相同组成、不同混合机填充水平、不同转数)中混合。近红外化学成像(NIR-CI)与对称参数图像分析(SPIA)结合使用,以验证 NIRS 分析仪的响应并评估所有 NIR 活性成分的均匀性。

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