Quantification of surface area and intrinsic mass transfer coefficient for ultrasound-assisted dissolution process of a sparingly soluble solid dispersed in aqueous solutions.

The efficacy of power ultrasound of 20 kHz in enhancing the volumetric mass transfer coefficient was investigated in this study. Breakage and dissolution of sparingly soluble benzoic acid dispersed in either water or 24% aqueous glycerol was monitored as a function of time and ultrasound power input. Particle size measurements were carried out at intermediate times during the experiment to estimate the mean particle size and surface area. Linear combination of lognormal distributions was found to fit the experimental particle size distribution data. The De Brouckere mean diameters (d(43)) obtained from the particle size distributions decreased with increase in the ultrasonic power level. Empirical correlations were developed for the evolution of surface area as a function of ultrasonic energy input per unit mass. The effect of ultrasound on the intrinsic mass transfer coefficient (k(c)) could be decoupled from the volumetric mass transfer coefficient (k(c)a) as the surface area was also estimated. Different approaches involving either constant or variable intrinsic mass transfer coefficients were employed when carrying out the delineation. Mass transfer rates were enhanced due to both higher ultrasound induced intrinsic convective mass transfer coefficient and additional surface area created from particle breakage. To delineate the effects of particle breakage from solid dissolution, experiments were also carried out under non-mass transfer conditions by pre-saturating the solvents with benzoic acid. Both the solid-liquid systems examined in the present study attained saturation concentration when the ultrasonic energy input per unit mass was approximately 60 kJ/kg, irrespective of the ultrasonic power level setting.