Inst. of Biochemical Engineering, Technische Universität München, 85748, Garching, Germany.
Biotechnol Prog. 2013 Jul-Aug;29(4):958-67. doi: 10.1002/btpr.1768. Epub 2013 Jun 25.
The common method for purification of macromolecular bioproducts is preparative packed-bed chromatography using polymer-based, compressible, viscoelastic resins. Because of a downstream processing bottleneck, the chromatography equipment is often operated at its hydrodynamic limit. In this case, the resins may exhibit a complex behavior which results in compression-relaxation hystereses. Up to now, no modeling approach of transient flow through a chromatography packing has been made considering the viscoelasticity of the resins. The aim of the present work was to develop a novel model and compare model calculations with experimental data of two agarose-based resins. Fluid flow and bed permeability were modeled by Darcy's law and the Kozeny-Carman equation, respectively. Fluid flow was coupled to solid matrix stress via an axial force balance and a continuity equation of a deformable packing. Viscoelasticity was considered according to a Kelvin-Voigt material. The coupled equations were solved with a finite difference scheme using a deformable mesh. The model boundary conditions were preset transient pressure drop functions which resemble simulated load/elution/equilibration cycles. Calculations using a homogeneous model (assuming constant variables along the column height) gave a fair agreement with experimental data with regard to predicted flow rate, bed height, and compression-relaxation hysteresis for symmetric as well as asymmetric pressure drop functions. Calculations using an inhomogeneous model gave profiles of the bed porosity as a function of the bed height. In addition, the influence of medium wall support and intraparticle porosity was illustrated. The inhomogeneous model provides insights that so far are not easily experimentally accessible.
用于生物大分子产物纯化的常见方法是使用基于聚合物的可压缩粘弹性树脂进行制备性填充床色谱法。由于下游加工的瓶颈,色谱设备通常在其流体动力学极限下运行。在这种情况下,树脂可能表现出复杂的行为,导致压缩-松弛滞后现象。到目前为止,还没有考虑树脂粘弹性的瞬态通过色谱填充的建模方法。本工作的目的是开发一种新模型,并将模型计算与两种琼脂糖基树脂的实验数据进行比较。通过达西定律和 Kozeny-Carman 方程分别对流体流动和床渗透率进行建模。通过轴向力平衡和可变形包装的连续性方程将流体流动与固体基质应力耦合。根据 Kelvin-Voigt 材料考虑粘弹性。使用有限差分方案和可变形网格求解耦合方程。模型边界条件是预设的瞬态压降函数,类似于模拟的加载/洗脱/平衡循环。使用均匀模型(假设沿柱高的变量恒定)进行的计算对于对称和非对称压降函数,在预测流速、床层高度和压缩-松弛滞后方面与实验数据具有很好的一致性。使用不均匀模型进行的计算给出了床层孔隙率随床层高度的分布。此外,还说明了介质壁支撑和颗粒内孔隙率的影响。不均匀模型提供了迄今为止不易通过实验获得的见解。