Effects of cobalt addition on the catalytic activity of the Ni-YSZ anode functional layer and the electrochemical performance of solid oxide fuel cells.

The effects of cobalt (Co) addition in the Ni-YSZ anode functional layer (AFL) on the structure and electrochemical performance of solid oxide fuel cells (SOFCs) are investigated. X-ray diffraction (XRD) analyses confirmed that the active metallic phase is a Ni(1-x)Co(x) alloy under the operation conditions of the SOFC. Scanning electron microscopy (SEM) observations indicate that the grain size of Ni(1-x)Co(x) increases with increasing Co content. Thermogravimetric analyses on the reduction of the Ni(1-x)Co(x)O-YSZ powders show that there are two processes: the chemical-reaction-controlled process and the diffusion-controlled process. It is found that the reduction peak corresponding to the chemical-reaction-controlled process in the DTG curves moves toward lower temperatures with increasing Co content, suggesting that the catalytic activity of Ni(1-x)Co(x) is enhanced by the doping of Co. It is observed that the SOFC shows the best performance at x = 0.03, and the corresponding maximum power densities are 445, 651, and 815 mW cm(-2) at 700, 750, and 800 °C, respectively. The dependence of the SOFC performance on the Co content can be attributed to the competing results between the decreased three-phase-boundary length in the AFL and the enhanced catalytic activity of the Ni(1-x)Co(x) phase with increasing Co content.