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D-异抗坏血酸硬脂酸酯生物合成的工艺优化及动力学评估

Process optimization and kinetic evaluation for biosynthesis of D-isoascorbyl stearate.

作者信息

Liu Zhenfeng, Shen Yanmin, Li Weiwei, Zhang Wen, Li Tao, Ren Baozeng

机构信息

School of Chemical Engineering and Energy, Zhengzhou University, Zhengzhou, 450001, China,

出版信息

Bioprocess Biosyst Eng. 2015 May;38(5):833-9. doi: 10.1007/s00449-014-1326-y. Epub 2014 Nov 19.

DOI:10.1007/s00449-014-1326-y
PMID:25407728
Abstract

The synthesis of D-isoascorbyl stearate from D-isoascorbic acid and stearic acid with immobilized lipase (Novozym(®)435) as catalyst was studied. Response surface methodology and Box-Behnken design with six variables and three levels were employed to evaluate the effects of processing conditions on the conversion of D-isoascorbic acid. The results confirmed that the response surface method and statistical analysis were proved to be useful in developing optimal conditions for D-isoascorbyl stearate synthesis. The optimum conditions were predicted as follows: reaction temperature 48 °C, reaction time 17.7 h, immobilized lipase amount 50.0 % (w/w, of D-isoascorbic acid), substrate molar ratio 9:1 (stearic acid to D-isoascorbic acid), D-isoascorbic acid concentration 0.14 mol/L (based on solvent), 4A molecular sieve addition 200 g/L (based on solvent), and the optimal conversion was 90.6 %. Through the kinetics model fitting of the esterification, it was considered that the esterification conformed to a Ping-Pong bi-bi kinetic model with D-isoascorbic acid inhibition, and the obtained kinetic constants showed that the inhibition of D-isoascorbic acid and the enzyme affinity to substrate were abate with the increase of the reaction temperature.

摘要

研究了以固定化脂肪酶(诺维信(®)435)为催化剂,由D-异抗坏血酸和硬脂酸合成D-异抗坏血酸硬脂酸酯的过程。采用响应面法和具有六个变量、三个水平的Box-Behnken设计来评估工艺条件对D-异抗坏血酸转化率的影响。结果证实,响应面法和统计分析被证明有助于为D-异抗坏血酸硬脂酸酯的合成开发最佳条件。预测的最佳条件如下:反应温度48℃,反应时间17.7小时,固定化脂肪酶用量50.0%(w/w,基于D-异抗坏血酸),底物摩尔比9:1(硬脂酸与D-异抗坏血酸),D-异抗坏血酸浓度0.14mol/L(基于溶剂),4A分子筛添加量200g/L(基于溶剂),最佳转化率为90.6%。通过对酯化反应的动力学模型拟合,认为酯化反应符合具有D-异抗坏血酸抑制作用的乒乓双底物动力学模型,所得动力学常数表明,随着反应温度的升高,D-异抗坏血酸的抑制作用和酶对底物的亲和力减弱。

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