Trivedi Jayati, Aila Mounika, Sharma Chandra Dutt, Gupta Piyush, Kaul Savita
Biofuels Division, CSIR-Indian Institute of Petroleum, Mohkampur, Dehradun, UK 248005 India.
Analytical Sciences Division, CSIR-Indian Institute of Petroleum, Mohkampur, Dehradun, UK 248005 India.
Springerplus. 2015 Apr 7;4:165. doi: 10.1186/s40064-015-0937-3. eCollection 2015.
In view of the rising global problems of environment pollution and degradation, the present process provides a 'green solution' to the synthesis of higher esters of lubricant range, more specifically in the range C12-C36, using different combinations of acids and alcohols, in a single step reaction. The esters produced are biodegradable in nature and have a plethora of uses, such as in additives, as lubricating oils and other hydraulic fluids. The enzymatic esterification was performed using liquid (non-immobilized or free) lipase enzyme, without any additional organic solvent. Soluble lipase proves to be superior to immobilized enzymes as it is more cost effective and provides a faster process for the production of higher esters of lubricant range. An interesting finding was, that the lipase enzyme showed higher conversion rates with increasing carbon number of straight chain alcohols and acids. Reactions were carried out for the optimization of initial water concentration, temperature, pH of the substrate mixture and the chain length of the substrates. Under optimized conditions, the method was suitable to achieve ~ 99% conversion. Thus, the process provides an environment friendly, enzymatic alternative to the chemical route which is currently used in the industrial synthesis of lubricant components.
鉴于全球环境污染和退化问题日益严重,本工艺提供了一种“绿色解决方案”,用于一步法合成润滑剂范围内的高级酯,更具体地说是碳数在C12 - C36范围内的酯,使用不同的酸和醇组合。所生产的酯具有生物可降解性,并且有大量用途,例如用作添加剂、润滑油和其他液压流体。酶促酯化反应使用液体(非固定化或游离)脂肪酶进行,无需任何额外的有机溶剂。可溶性脂肪酶被证明优于固定化酶,因为它更具成本效益,并且为生产润滑剂范围内的高级酯提供了更快的工艺。一个有趣的发现是,脂肪酶对直链醇和酸的转化率随着碳数的增加而提高。为了优化初始水浓度、温度、底物混合物的pH值和底物的链长进行了反应。在优化条件下,该方法适合实现约99%的转化率。因此,该工艺为目前工业合成润滑剂组分所使用的化学路线提供了一种环境友好的酶促替代方法。