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流化催化裂化:沸石催化领域的老牌经典技术的最新进展

Fluid catalytic cracking: recent developments on the grand old lady of zeolite catalysis.

作者信息

Vogt E T C, Weckhuysen B M

机构信息

Inorganic Chemistry and Catalysis Group, Debye Institute for Nanomaterials Science, Faculty of Science, Utrecht University, Universiteitsweg 99, 3584 CG Utrecht, The Netherlands.

出版信息

Chem Soc Rev. 2015 Oct 21;44(20):7342-70. doi: 10.1039/c5cs00376h. Epub 2015 Sep 18.

Abstract

Fluid catalytic cracking (FCC) is one of the major conversion technologies in the oil refinery industry. FCC currently produces the majority of the world's gasoline, as well as an important fraction of propylene for the polymer industry. In this critical review, we give an overview of the latest trends in this field of research. These trends include ways to make it possible to process either very heavy or very light crude oil fractions as well as to co-process biomass-based oxygenates with regular crude oil fractions, and convert these more complex feedstocks in an increasing amount of propylene and diesel-range fuels. After providing some general background of the FCC process, including a short history as well as details on the process, reactor design, chemical reactions involved and catalyst material, we will discuss several trends in FCC catalysis research by focusing on ways to improve the zeolite structure stability, propylene selectivity and the overall catalyst accessibility by (a) the addition of rare earth elements and phosphorus, (b) constructing hierarchical pores systems and (c) the introduction of new zeolite structures. In addition, we present an overview of the state-of-the-art micro-spectroscopy methods for characterizing FCC catalysts at the single particle level. These new characterization tools are able to explain the influence of the harsh FCC processing conditions (e.g. steam) and the presence of various metal poisons (e.g. V, Fe and Ni) in the crude oil feedstocks on the 3-D structure and accessibility of FCC catalyst materials.

摘要

流化催化裂化(FCC)是炼油工业中的主要转化技术之一。目前,FCC生产了全球大部分的汽油,以及聚合物工业所需丙烯的很大一部分。在这篇综述中,我们概述了该研究领域的最新趋势。这些趋势包括使加工极重或极轻原油馏分成为可能的方法,以及将基于生物质的含氧化合物与常规原油馏分进行共加工,并将这些更复杂的原料转化为数量日益增加的丙烯和柴油馏分燃料的方法。在介绍了FCC工艺的一些一般背景知识,包括简短的历史以及该工艺、反应器设计、所涉及的化学反应和催化剂材料的详细信息之后,我们将通过关注以下几种方法来讨论FCC催化研究中的几个趋势:(a)添加稀土元素和磷,(b)构建分级孔系统,(c)引入新的沸石结构,以提高沸石结构稳定性、丙烯选择性和整体催化剂可及性。此外,我们概述了用于在单颗粒水平表征FCC催化剂的最新微观光谱方法。这些新的表征工具能够解释FCC苛刻加工条件(如蒸汽)以及原油原料中各种金属毒物(如V、Fe和Ni)的存在对FCC催化剂材料三维结构和可及性的影响。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8ee3/4594121/4a6baabc4485/c5cs00376h-f1.jpg

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