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氧化锌和铁高能球磨过程中的相发展——晶粒尺寸对污染源和污染程度的影响。

Phase development during high-energy ball-milling of zinc oxide and iron - the impact of grain size on the source and the degree of contamination.

作者信息

Štefanić G, Krehula S, Štefanić I

机构信息

Division of Materials Chemistry, Ruđer Bošković Institute, P.O. Box 180, HR-10002 Zagreb, Croatia.

出版信息

Dalton Trans. 2015 Nov 21;44(43):18870-81. doi: 10.1039/c5dt02498f.

Abstract

High-energy ball-milling of powder mixtures of zincite (ZnO) and iron (α-Fe) at different weight ratios was performed in air using a planetary ball mill with a stainless steel milling assembly. Structural and microstructural changes during the ball-milling (up to 30 h) were monitored using X-ray powder diffraction, field emission scanning electron microscopy (FE-SEM) and UV-Vis diffuse reflectance spectroscopy. The mechanism of iron oxidation was determined from the results of Mössbauer spectroscopy. It was found that an early phase of ball-milling caused the oxidation of iron from Fe(0) to Fe(2+) followed by the formation of a solid solution structurally similar to wüstite. The wüstite-type phase rapidly disappeared upon prolonged milling, which was accompanied by further oxidation of iron from Fe(2+) to Fe(3+) and the formation of spinel-type ferrite structurally similar to franklinite (ZnFe2O4) in the products with a high zinc content, or magnetite (Fe3O4) in the products with a high iron content. Further milling or annealing had a low impact on the franklinite-type phase, but caused the transition of the magnetite-type phase to the phase structurally similar to hematite (α-Fe2O3). The results of energy dispersive X-ray spectrometry (EDS) showed a dramatic increase in the degree of contamination with the increase in the proportion of the starting iron (∼9 times higher contamination during the milling of pure iron compared with pure zincite). It was shown that the source of contamination (balls or vial) strongly depends on the type of milled sample. Ball-milling of relatively big and heavy grains (starting iron) caused preferential contamination from the vial whereas ball-milling of smaller and lighter grains (products obtained after prolonged milling) caused preferential contamination from the balls. After prolonged milling the contamination due to wear of the balls was dominant in all the products. An explanation for the observed impact of grain size on the source and the degree of contamination was proposed.

摘要

使用带有不锈钢研磨组件的行星式球磨机,在空气中对不同重量比的红锌矿(ZnO)和铁(α-Fe)粉末混合物进行高能球磨。使用X射线粉末衍射、场发射扫描电子显微镜(FE-SEM)和紫外-可见漫反射光谱监测球磨过程(长达30小时)中的结构和微观结构变化。通过穆斯堡尔光谱结果确定铁的氧化机制。发现球磨的早期阶段会使铁从Fe(0)氧化为Fe(2+),随后形成结构类似于方铁矿的固溶体。长时间球磨后,方铁矿型相迅速消失,同时铁从Fe(2+)进一步氧化为Fe(3+),在高锌含量的产物中形成结构类似于锌铁尖晶石(ZnFe2O4)的尖晶石型铁氧体,或在高铁含量的产物中形成磁铁矿(Fe3O4)。进一步球磨或退火对锌铁尖晶石型相的影响较小,但会使磁铁矿型相转变为结构类似于赤铁矿(α-Fe2O3)的相。能量色散X射线光谱(EDS)结果表明,随着起始铁比例的增加,污染程度急剧增加(与纯红锌矿相比,纯铁球磨过程中的污染高约9倍)。结果表明,污染源(球或小瓶)强烈取决于研磨样品的类型。相对大且重的颗粒(起始铁)的球磨导致来自小瓶的优先污染,而较小且轻的颗粒(长时间球磨后获得的产物)的球磨导致来自球的优先污染。长时间球磨后,所有产物中由于球磨损导致的污染占主导。针对观察到的晶粒尺寸对污染源和污染程度的影响提出了解释。

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