Soft Anisotropic Conductors as Electric Vias for Ga-Based Liquid Metal Circuits.

We introduce a method for sealing liquid metal (LM) circuits with soft anisotropic conductors that prevent leaking, while simultaneously allowing for electrical contact with skin and surface mounted electronics. These films are composed of polydimethylsiloxane (PDMS) embedded with vertically aligned columns of ferromagnetic Ag-Ni microparticles. The microparticles are magnetically aligned and support electrical conductivity only through the thickness (z-axis) of the elastomer film. Measurements on 10-40% (by wt) composites show moderate volumetric resistivity (as low as ρ = 0.03 Ω/m) through the thickness and no conductivity between adjacent traces. Functionality is demonstrated with several illustrative applications related to tactile sensing and electronics hardware integration.