Yang Yunfei, Li Mingzhe, Liu Zhiwei, Wang Bolong
Dieless Forming Technology Center, Jilin University, Changchun 130025, China.
School of Mechanical Engineering, Anhui University of Science and Technology, Huainan, Anhui 232001, China.
Rev Sci Instrum. 2015 Dec;86(12):125113. doi: 10.1063/1.4939033.
A new high pressure device with a split cylinder was investigated on the basis of the belt-type apparatus. The belt-type die is subjected to excessive tangential tensile stress and the tungsten carbide cylinder is easily damaged in the running process. Taking into account the operating conditions and material properties of the tungsten carbide cylinder, it is divided into 6 blocks to eliminate the tangential tensile stress. We studied two forms of the split type: radial split and tangential split. Simulation results indicate that the split cylinder has more uniform stress distribution and smaller equivalent stress compared with the belt-type cylinder. The inner wall of the tangential split cylinder is in the situation that compressive stress is distributed in the axial, radial, and tangential directions. It is similar to the condition of hydrostatic pressure, and it is the best condition for tungsten carbide materials. The experimental results also verify that the tangential split die can bear the highest chamber pressure. Therefore, the tangential split structure can increase the pressure bearing capacity significantly.
在带式装置的基础上,研究了一种新型的带有剖分缸体的高压装置。带式模具承受过大的切向拉应力,并且碳化钨缸体在运行过程中容易损坏。考虑到碳化钨缸体的工作条件和材料性能,将其分为6块以消除切向拉应力。我们研究了两种剖分形式:径向剖分和切向剖分。模拟结果表明,与带式缸体相比,剖分缸体的应力分布更均匀,等效应力更小。切向剖分缸体的内壁处于轴向、径向和切向均分布有压应力的状态。这类似于静水压力条件,是碳化钨材料的最佳状态。实验结果也验证了切向剖分模具能够承受最高的腔室压力。因此,切向剖分结构可以显著提高承压能力。