Parida Arun Kumar, Routara Bharat Chandra
School of Mechanical Engineering, KIIT University, Bhubaneswar, India.
Int Sch Res Notices. 2014 Oct 29;2014:905828. doi: 10.1155/2014/905828. eCollection 2014.
Taguchi's design of experiment is utilized to optimize the process parameters in turning operation with dry environment. Three parameters, cutting speed (v), feed (f), and depth of cut (d), with three different levels are taken for the responses like material removal rate (MRR) and surface roughness (R a ). The machining is conducted with Taguchi L9 orthogonal array, and based on the S/N analysis, the optimal process parameters for surface roughness and MRR are calculated separately. Considering the larger-the-better approach, optimal process parameters for material removal rate are cutting speed at level 3, feed at level 2, and depth of cut at level 3, that is, v 3-f 2-d 3. Similarly for surface roughness, considering smaller-the-better approach, the optimal process parameters are cutting speed at level 1, feed at level 1, and depth of cut at level 3, that is, v 1-f 1-d 3. Results of the main effects plot indicate that depth of cut is the most influencing parameter for MRR but cutting speed is the most influencing parameter for surface roughness and feed is found to be the least influencing parameter for both the responses. The confirmation test is conducted for both MRR and surface roughness separately. Finally, an attempt has been made to optimize the multiresponses using technique for order preference by similarity to ideal solution (TOPSIS) with Taguchi approach.
田口实验设计法用于优化干式切削加工中的工艺参数。选取切削速度(v)、进给量(f)和切削深度(d)这三个参数,每个参数有三个不同水平,以研究其对材料去除率(MRR)和表面粗糙度(Ra)等响应的影响。采用田口L9正交阵列进行加工,并基于信噪比(S/N)分析,分别计算出表面粗糙度和材料去除率的最佳工艺参数。考虑到越大越好的原则,材料去除率的最佳工艺参数为切削速度3级、进给量2级、切削深度3级,即v3 - f2 - d3。同样,对于表面粗糙度,考虑越小越好的原则,最佳工艺参数为切削速度1级、进给量1级、切削深度3级,即v1 - f1 - d3。主效应图结果表明,切削深度是对材料去除率影响最大的参数,而切削速度是对表面粗糙度影响最大的参数,进给量对这两个响应的影响最小。分别对材料去除率和表面粗糙度进行了验证试验。最后尝试采用基于田口方法的理想解排序法(TOPSIS)对多响应进行优化。