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超声预处理作为一种新型方法用于强化脂肪酶催化三辛酸甘油酯的酯化反应。

Ultrasound pretreatment as a novel approach for intensification of lipase catalyzed esterification of tricaprylin.

机构信息

Chemical Engineering Department, Institute of Chemical Technology, Matunga, Mumbai 40019, India.

Department of Oils, Oleochemicals and Surfactant Technology, Institute of Chemical Technology, Matunga, Mumbai 40019, India.

出版信息

Ultrason Sonochem. 2017 May;36:253-261. doi: 10.1016/j.ultsonch.2016.11.036. Epub 2016 Nov 29.

Abstract

The current work deals with ultrasound assisted intensification of synthesis of tricaprylin based on the enzyme catalyzed reaction of caprylic acid and glycerol with novel approach of using ultrasound in only the initial stages of the reaction. Two types of immobilized lipases as Lipozyme RM (Rhizomucor miehei) and Novozym 435 (Candida antarctica) have been used in the work. The effect of ultrasonic conditions such as treatment time and power as well as the reaction conditions such as substrate molar ratio, reaction time and enzyme loading on the yield of tricaprylin has been investigated. It was established that the optimum pretreatment conditions were irradiation time as 30min with ultrasonic frequency of 20kHz, supplied power of 240W, 70% duty cycle (7s on 3s off cycle) whereas the optimum reaction conditions were 4:1 molar ratio of caprylic acid to glycerol, enzyme loading as 3% and operating temperature of 50°C. It was also established that reuse of enzymes for 10 cycles was possible without any significant effect on the activity of lipase. It was also conclusively established that compared to the conventional approach of synthesis, ultrasound pretreatment based approach greatly influenced the rate of reaction and maximum tricaprylin yield of 94.8% was achieved in 7h of reaction time under the optimum conditions.

摘要

目前的工作涉及超声辅助强化合成三辛酸甘油酯,基于酶催化反应,在反应的初始阶段仅使用超声的新方法,使用辛酸和甘油。已在工作中使用两种固定化脂肪酶,即 Lipozyme RM(米赫毛霉)和 Novozym 435(南极假丝酵母)。研究了超声条件(处理时间和功率)以及反应条件(底物摩尔比、反应时间和酶负载)对三辛酸甘油酯产率的影响。结果表明,最佳预处理条件为超声频率 20kHz、超声功率 240W、占空比 70%(7s ON、3s OFF 周期)时的辐照时间为 30min,而最佳反应条件为辛酸与甘油的摩尔比为 4:1、酶负载为 3%、操作温度为 50°C。还确定了在没有对脂肪酶活性产生任何重大影响的情况下,可以重复使用酶 10 次。还可以得出结论,与传统的合成方法相比,基于超声预处理的方法极大地影响了反应速率,在最佳条件下,反应 7 小时后可达到 94.8%的最大三辛酸甘油酯产率。

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