Reverte-Ors Juan D, Pedreño-Molina Juan L, Fernández Pablo S, Lozano-Guerrero Antonio J, Periago Paula M, Díaz-Morcillo Alejandro
Department of Information and Communication Technologies, Universidad Politécnica de Cartagena, Plaza del Hospital, 1, 30202 Cartagena (Murcia), Spain.
Department of Food Engineering and Agricultural Equipment, Universidad Politécnica de Cartagena, Paseo Alfonso XIII, 48, 30203 Cartagena (Murcia), Spain.
Sensors (Basel). 2017 Jun 7;17(6):1309. doi: 10.3390/s17061309.
In this paper, a novel technique to achieve precise temperatures in food sterilization has been proposed. An accurate temperature profile is needed in order to reach a commitment between the total removal of pathogens inside the product and the preservation of nutritional and organoleptic characteristics. The minimal variation of the target temperature in the sample by means of a monitoring and control software platform, allowing temperature stabilization over 100 °C, is the main goal of this work. A cylindrical microwave oven, under pressure conditions and continuous control of the microwave supply power as function of the final temperature inside the sample, has been designed and developed with conditions of single-mode resonance. The uniform heating in the product is achieved by means of sample movement and the self-regulated power control using the measured temperature. Finally, for testing the sterilization of food with this technology, specific biological validation based on as a biosensor of heat inactivation has been incorporated as a distribution along the sample in the experimental process to measure the colony-forming units (CFUs) for different food samples (laboratory medium, soup, or fish-based animal by-products). The obtained results allow the validation of this new technology for food sterilization with precise control of the microwave system to ensure the uniform elimination of pathogens using high temperatures.
本文提出了一种在食品杀菌中实现精确温度的新技术。为了在产品内病原体的完全去除与营养和感官特性的保留之间达成平衡,需要精确的温度曲线。借助监测与控制软件平台使样品中的目标温度变化最小,并能在超过100°C的温度下实现稳定,这是本工作的主要目标。设计并开发了一种圆柱形微波炉,其在压力条件下运行,并根据样品内部的最终温度对微波供应功率进行连续控制,具备单模共振条件。通过样品移动以及利用测量温度进行的自调节功率控制,可实现产品的均匀加热。最后,为了测试该技术对食品的杀菌效果,在实验过程中纳入了基于作为热灭活生物传感器的特定生物验证,以测量不同食品样品(实验室培养基、汤或鱼基动物副产品)沿样品分布的菌落形成单位(CFU)。所获得的结果验证了这种用于食品杀菌的新技术,该技术通过对微波系统的精确控制,确保在高温下均匀地消除病原体。