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利用微波-超声协同辐照进行大豆油的酯交换反应。

Transesterification of soybean oil by using the synergistic microwave-ultrasonic irradiation.

作者信息

Yu Guo-Wei, Nie Jing, Lu Lin-Guang, Wang Shen-Peng, Li Zu-Guang, Lee Maw-Rong

机构信息

College of Chemical Engineering, Zhejiang University of Technology, Hangzhou 310014, China.

Transfar Group Co., Ltd., Hangzhou 311200, China.

出版信息

Ultrason Sonochem. 2017 Nov;39:281-290. doi: 10.1016/j.ultsonch.2017.04.036. Epub 2017 Apr 25.

Abstract

Microwave and ultrasound have been demonstrated to be outstanding process intensification techniques for transesterification of oil. According to their mechanisms, simultaneous effects can surely bring about better enhancement than sole microwave or ultrasound. Therefore, this study aimed to investigate the important factors and their suitable levels in the KOH-catalyzed transesterification of soybean oil with methanol by using synergistic assistance of microwave-ultrasound (CAMU). The feasibility of application of CAMU in transesterification of oil was demonstrated. When the dosage of methanol, soybean oil and KOH were 15.4g, 34.7g (with methanol-to-oil molar ratio of 12:1) and 1g, respectively, and the microwave power, ultrasonic power, ultrasonic mode, reaction temperature and reaction time were 700W, 800W, 1:0, 65°C and 6min, respectively, the transesterification reached 98.0% of yield, being the highest yield among all the results obtained; while by using 600W of microwave plus stirring instead of CAMU, only 57.4% of yield could be obtained. Compared with other reaction techniques, the transesterification by applying novel CAMU was found to have remarkable advantages. Furthermore, by monitoring the variation of real-time temperature and microwave power during transesterification reactions with different microwave operation time and by taking comparison of the corresponding yield, it was demonstrated that the main reason for the acceleration of microwave-assisted transesterification was the polarization and further activation of reactants caused by microwave irradiation, but not the factor of fast heating.

摘要

微波和超声已被证明是用于油酯交换反应的出色过程强化技术。根据其作用机制,协同作用肯定会比单独使用微波或超声带来更好的强化效果。因此,本研究旨在通过微波 - 超声协同辅助(CAMU)研究氢氧化钾催化大豆油与甲醇酯交换反应中的重要因素及其合适水平。证明了CAMU在油酯交换反应中应用的可行性。当甲醇、大豆油和氢氧化钾的用量分别为15.4g、34.7g(甲醇与油的摩尔比为12:1)和1g,且微波功率、超声功率、超声模式、反应温度和反应时间分别为700W、800W、1:0、65°C和6min时,酯交换产率达到98.0%,是所有结果中最高的产率;而使用600W微波加搅拌代替CAMU时,产率仅为57.4%。与其他反应技术相比,应用新型CAMU进行酯交换反应具有显著优势。此外,通过监测不同微波操作时间的酯交换反应过程中实时温度和微波功率的变化,并比较相应的产率,证明微波辅助酯交换反应加速的主要原因是微波辐射引起反应物的极化和进一步活化,而不是快速加热因素。

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