Sonochemical synthesis of high-performance Pd@CuNWs/MWCNTs-CH electrocatalyst by galvanic replacement toward ethanol oxidation in alkaline media.

In this paper, a fast and effective method for the palladium (Pd) wire nanostructures synthesis with the great surface area through galvanic replacement reaction utilizing copper nanowires (CuNWS) as a template by the assistance of ultrasound under room temperature condition is proposed. A multifunctional catalyst with the mentioned nanostructure, Pd@CuNWs, and multi walled carbon nanotubes (MWCNTs) and chitosan (CH) as a binder was fabricated. To investigate the morphology and bulk composition of the prepared catalyst, Field Emission Scanning Electron Microscopy (FE-SEM), Energy Dispersive X-ray Spectroscopy (EDS), X-ray Powder Diffraction (XRD), and Inductively Coupled Plasma atomic Emission Spectroscopy (ICP-AES) were utilized. Various electrochemical techniques including chronoamperometry and cyclic voltammetry were employed for the electrocatalytic activity of ethanol electrooxidation and durability in basic solution. Electrochemical catalytic activity and durability evaluation results proved that the as-synthesized Pd@CuNWs/MWCNTs-CH has a super electrocatalytic activity compared to Pd/MWCNTs and Pd/C electrocatalysts for ethanol electrooxidation. Pd@CuNWs/MWCNTs-CH catalyst demonstrated substantially enhanced performance and long-term stability for ethanol electrooxidation in the basic solution in comparison to Pd/MWCNTs and commercial Pd/C demonstrated the potential in utilizing Pd@CuNWs/MWCNTs-CH as an efficient catalyst for ethanol oxidation. Additionally, thermodynamic and kinetic evaluations revealed that the Pd@CuNWs/MWCNTs-CH catalyst has lower activation energy compared to Pd/MWCNTs and Pd/C which leads to a lower energy barrier and an excellent charge transfer rate towards ethanol oxidation. Noticeably, the Pd@CuNWs/MWCNTs-CH presented excellent catalytic activities with high peak current density which was 9.5 times more than Pd/C, and more negative onset potential in comparison to Pd/C is acquired for ethanol electrooxidation denoting synergistic effect between CuNWs/MWCNs-CH and Pd. The Pd@CuNWs/MWCNTs-CH can be considered as a valid candidate among available electrocatalysts in direct ethanol fuel cells (DEFCs).