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超音速火焰喷涂铁基非晶/纳米晶涂层的超声空化侵蚀机理及数学模型

Ultrasonic cavitation erosion mechanism and mathematical model of HVOF sprayed Fe-based amorphous/nanocrystalline coatings.

作者信息

Qiao Lei, Wu Yuping, Hong Sheng, Cheng Jie

机构信息

College of Mechanics and Materials, Hohai University, 8 Focheng West Road, Nanjing 211100, PR China.

College of Mechanics and Materials, Hohai University, 8 Focheng West Road, Nanjing 211100, PR China; Key Laboratory of Nuclear Materials and Safety Assessment, Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Road, Shenyang 110016, PR China.

出版信息

Ultrason Sonochem. 2019 Apr;52:142-149. doi: 10.1016/j.ultsonch.2018.11.010. Epub 2018 Nov 9.

DOI:10.1016/j.ultsonch.2018.11.010
PMID:30477797
Abstract

A Fe-based amorphous/nanocrystalline coating was prepared on the AISI 321 steel by the high-velocity oxygen-fuel (HVOF) thermal spraying technology in this paper. Cavitation erosion behavior and mechanism of the coating was studied through the analysis of curves for cavitation erosion resistance versus time and the observation of eroded particles, with the AISI 321 steel as a reference. It was found that the Fe-based coating had better cavitation erosion resistance than the AISI 321 steel, and exhibited obvious periodic failure behavior in the cavitation erosion process. Besides, the crystallization of the amorphous phase under the effect of shock wave was observed. The cavitation erosion mathematic model of the coating was also established. The model indicated that the cavitation erosion resistance of the coating was related to the grain size and the fracture energy per unit area of the coating. Small grain size and high fracture energy per unit area were benefit to improve the cavitation erosion resistance of the Fe-based coating.

摘要

本文采用高速氧燃料(HVOF)热喷涂技术在AISI 321钢上制备了铁基非晶/纳米晶涂层。以AISI 321钢为参照,通过抗空蚀性能随时间变化曲线分析及冲蚀颗粒观察,研究了涂层的空蚀行为及机理。结果表明,铁基涂层比AISI 321钢具有更好的抗空蚀性能,且在空蚀过程中呈现出明显的周期性失效行为。此外,观察到在冲击波作用下非晶相发生了晶化。还建立了涂层的空蚀数学模型。该模型表明,涂层的抗空蚀性能与涂层的晶粒尺寸和单位面积断裂能有关。小晶粒尺寸和高单位面积断裂能有利于提高铁基涂层的抗空蚀性能。

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