晶胞类型和孔径对增材制造Ti6Al4V支架孔隙率和力学行为的影响

Effect of Unit Cell Type and Pore Size on Porosity and Mechanical Behavior of Additively Manufactured Ti6Al4V Scaffolds.

作者信息

Zaharin Haizum Aimi, Abdul Rani Ahmad Majdi, Azam Farooq I, Ginta Turnad Lenggo, Sallih Nabihah, Ahmad Azlan, Yunus Nurul Azhani, Zulkifli Tun Zainal Azni

机构信息

Advance Biomedical Materials and Manufacturing (ABMM), Universiti Teknologi PETRONAS, Seri Iskandar 32610, Malaysia.

Department of Mechanical Engineering, Universiti Teknologi PETRONAS, Seri Iskandar 32610, Malaysia.

出版信息

Materials (Basel). 2018 Nov 28;11(12):2402. doi: 10.3390/ma11122402.

Abstract

Porous metal structures have emerged as a promising solution in repairing and replacing damaged bone in biomedical applications. With the advent of additive manufacturing technology, fabrication of porous scaffold architecture of different unit cell types with desired parameters can replicate the biomechanical properties of the natural bone, thereby overcoming the issues, such as stress shielding effect, to avoid implant failure. The purpose of this research was to investigate the influence of cube and gyroid unit cell types, with pore size ranging from 300 to 600 µm, on porosity and mechanical behavior of titanium alloy (Ti6Al4V) scaffolds. Scaffold samples were modeled and analyzed using finite element analysis (FEA) following the ISO standard (ISO 13314). Selective laser melting (SLM) process was used to manufacture five samples of each type. Morphological characterization of samples was performed through micro CT Scan system and the samples were later subjected to compression testing to assess the mechanical behavior of scaffolds. Numerical and experimental analysis of samples show porosity greater than 50% for all types, which is in agreement with desired porosity range of natural bone. Mechanical properties of samples depict that values of elastic modulus and yield strength decreases with increase in porosity, with elastic modulus reduced up to 3 GPa and yield strength decreased to 7 MPa. However, while comparing with natural bone properties, only cube and gyroid structure with pore size 300 µm falls under the category of giving similar properties to that of natural bone. Analysis of porous scaffolds show promising results for application in orthopedic implants. Application of optimum scaffold structures to implants can reduce the premature failure of implants and increase the reliability of prosthetics.

摘要

多孔金属结构已成为生物医学应用中修复和替换受损骨骼的一种有前景的解决方案。随着增材制造技术的出现,制造具有所需参数的不同单元细胞类型的多孔支架结构可以复制天然骨骼的生物力学特性,从而克服诸如应力屏蔽效应等问题,以避免植入失败。本研究的目的是研究孔径范围为300至600微米的立方体和螺旋状单元细胞类型对钛合金(Ti6Al4V)支架的孔隙率和力学行为的影响。按照ISO标准(ISO 13314),使用有限元分析(FEA)对支架样品进行建模和分析。采用选择性激光熔化(SLM)工艺制造每种类型的五个样品。通过微型CT扫描系统对样品进行形态表征,随后对样品进行压缩测试以评估支架的力学行为。样品的数值和实验分析表明,所有类型的孔隙率均大于50%,这与天然骨骼的期望孔隙率范围一致。样品的力学性能表明,弹性模量和屈服强度值随孔隙率的增加而降低,弹性模量降低至3 GPa,屈服强度降至7 MPa。然而,与天然骨骼性能相比,只有孔径为300微米的立方体和螺旋状结构属于与天然骨骼具有相似性能的类别。对多孔支架的分析显示了在骨科植入物应用中的有前景的结果。将最佳支架结构应用于植入物可以减少植入物的过早失效并提高假体的可靠性。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/a5a5/6317238/448e67786760/materials-11-02402-g001.jpg

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