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不同微量润滑水平下的混合复合金属叠层钻孔

Hybrid Composite-Metal Stack Drilling with Different Minimum Quantity Lubrication Levels.

作者信息

Fernández-Pérez J, Cantero J L, Díaz-Álvarez J, Miguélez M H

机构信息

Department of Mechanical Engineering, Universidad Carlos III de Madrid, Avda. Universidad 30, Leganés, 28911 Madrid, Spain.

出版信息

Materials (Basel). 2019 Feb 1;12(3):448. doi: 10.3390/ma12030448.

DOI:10.3390/ma12030448
PMID:30717145
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC6385052/
Abstract

Hybrid stack drilling is a very common operation used in the assembly of high-added-value components, which combines the use of composite materials and metallic alloys. This process entails the complexity of machining very dissimilar materials, simultaneously, on account of the interactions that are produced between them, during machining. This study analyzed the influence of Minimum Quantity Lubrication (MQL) on the performance of diamond-coated carbide tools when drilling Ti/carbon fiber reinforced plastics (CFRP)/Ti stacks. The main wear mechanism observed was diamond-coating detachment, followed by fragile breaks in the main cutting-edge. The tests done with the lower lubrication levels have shown an important adhesion of titanium (mainly on the secondary cutting-edge) and a higher friction between the tool and the workpiece, producing higher temperatures on the cutting region and a thermal softening effect on the workpiece. These phenomena affect the evolution of cutting power consumption with tool wear in the titanium layer. Regarding the quality of the test specimen, no significant differences were observed between the lubrication levels tested.

摘要

混合叠层钻孔是一种在高附加值部件装配中非常常见的操作，它结合了复合材料和金属合金的使用。由于在加工过程中两种材料之间会产生相互作用，这个过程需要同时加工非常不同的材料，因此具有复杂性。本研究分析了微量润滑（MQL）对钻削钛/碳纤维增强塑料（CFRP）/钛叠层时金刚石涂层硬质合金刀具性能的影响。观察到的主要磨损机制是金刚石涂层脱落，其次是主切削刃的脆性断裂。在较低润滑水平下进行的测试表明，钛有重要的附着力（主要在副切削刃上），刀具与工件之间的摩擦力更大，在切削区域产生更高的温度，并对工件产生热软化效应。这些现象影响了钛层中切削功率随刀具磨损的变化。关于试样质量，在测试的润滑水平之间未观察到显著差异。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/cc9c/6385052/7d1de6ab2bc1/materials-12-00448-g014.jpg
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https://cdn.ncbi.nlm.nih.gov/pmc/blobs/cc9c/6385052/857a26e9b756/materials-12-00448-g002.jpg
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https://cdn.ncbi.nlm.nih.gov/pmc/blobs/cc9c/6385052/10517409529b/materials-12-00448-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/cc9c/6385052/272858dd6f43/materials-12-00448-g005.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/cc9c/6385052/0d70b7179418/materials-12-00448-g006.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/cc9c/6385052/b61314cc81d6/materials-12-00448-g007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/cc9c/6385052/d131883e2283/materials-12-00448-g008.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/cc9c/6385052/b5432a0cd56f/materials-12-00448-g009.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/cc9c/6385052/9863c475619e/materials-12-00448-g010.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/cc9c/6385052/e6389c46cb77/materials-12-00448-g011.jpg
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https://cdn.ncbi.nlm.nih.gov/pmc/blobs/cc9c/6385052/7d1de6ab2bc1/materials-12-00448-g014.jpg

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