Electro-fermentation of iron-enhanced primary sedimentation sludge in a two-chamber bioreactor for product separation and resource recovery.

Iron (Fe)-based chemically enhanced primary sedimentation (CEPS) is an effective process used to remove organic and phosphorus (P) pollutants from wastewater into sludge. In this study, electro-fermentation (EF) technology was developed to treat the organic- and P-rich Fe-sludge for the purposes of sludge reduction and resource recovery. Using a two-chamber bioreactor with a cation exchange membrane and an exterior voltage (0.5-1.0 V) for sludge treatment, the EF system enabled product accumulation and separation during the fermentation process. Compared with the conventional fermentation in a single-chamber reactor, the EF treatment of Fe-sludge significantly improved the efficiency of P dissolution from the sludge from 8% to 56% after 4 d. Meanwhile, about 70% of released ammonium ions and 50% of Fe in the sludge were driven by the current from the sludge suspension into the cathode chamber for potential recovery. With a similar yield of volatile fatty acids (VFAs) but less ammonium remaining, the COD/N of the sludge supernatant from the EF reactor could reach 67.7, much higher than that from the single-chamber fermenter at 13.0. The protease activity was effectively promoted by the EF treatment, suggesting that both electrochemical and biological hydrolysis effects contributed to the increased P release from the sludge. Microbial community analysis showed that the electrical stimulation increased the relative abundance of Firmicutes and facilitated the growth of Acidobacteria. Overall, electro-fermentation was developed as an effective biotechnology for processing Fe-based CEPS sludge with the benefits of recovering organics, phosphorus, ammonium and iron resources.