Production and characterisation of novel phosphate glass fibre yarns, textiles, and textile composites for biomedical applications.

This work presents manufacturing, processing and characterisation of the phosphate glass fibre (PGF) products for biomedical applications, including multifilament PGF strands, yarns and textiles, and PGF textile composites. The multifilament production of PGF strands was achieved using a 50-nozzle bushing. PGF yarns, with a linear density of 87 tex, a twist angle of 14° and a tensile strength of 0.29 N/tex, were produced by combining 8 fibre strands using the ring-spinning method. PGF textiles, with a width of 15 mm and a thickness of 0.36 mm, were prepared using an inkle loom. The maximum flexural strength and modulus of unidirectional (UD) composites with a fibre volume fraction of ~17% were 262 ± 11 MPa and 10.4 ± 0.2 GPa, respectively. PGF textile composites with a fibre volume fraction of ~21% exhibited mechanical properties of 176 ± 13 MPa for flexural strength and 8.6 ± 0.6 GPa for flexural modulus. Despite the UD and textile composites having almost an equivalent amount of fibres in the 0 direction, the crimp of the yarns was found to contribute to the significantly lower flexural properties of the textile composites in comparison with the unidirectional (UD) composites. Additionally, the processing conditions such as processing temperature and time were found to have a strong effect on the mechanical properties of the resultant composite products. The number-average molecular weight of PLA was also found to reduce by 13% and 19% after the production of PLA films and PLA plates, respectively, in comparison with the as-received PLA pellets.