Recovery of copper and aluminium from coaxial cable wastes using comparative mechanical processes analysis.

This work aims to perform a comparative study of two mechanical processes for the recycling of metals from coaxial cables (aluminium and copper-clad steel): Process I - comminution, sieving and electrostatic separation; and Process II - comminution, magnetic separation and electrostatic separation. Characterization techniques were performed on the cables to discover their composition. The parameters evaluated of electrostatic separation were: roll speed (), electrostatic electrode distance (D2), voltage applied to the electrodes () and splitter angle (). The best conditions for electrostatic separation were: Process I -  = 30 rpm, D2 = 8 cm,  = 30 kV and = 0°; Process II -  = 10 rpm, D2 = 10 cm,  = 25 kV and  = 2.5°. Process I presented aluminium with purity of 99.51% and recovery efficiency of 94.53%, as well as copper-clad steel with purity of 96.79% and recovery efficiency of 99.68%. Process II presented aluminium with purity of 96.51% and recovery of 70.12%, as well as copper-clad steel with purity of 99.53% and recovery of 99.46%. A simplified economic assessment was performed on both process, and Process I has demonstrated to be the most profitable for coaxial cable recycling. The results showed that Process I is promising for the recovery of metals from cables due to its simplicity and lower cost, being capable of wide application to other processes that contain a mixture of conductive and non-conductive particles.