Microstructure and physical properties of thermoplastic corn starch foams as influenced by polyvinyl alcohol and plasticizer contents.

Thermoplastic starch (TPS) foams was prepared by melt extrusion process and the effects of polyvinyl alcohol (PVA) and glycerol/water plasticizer contents on the physical and cellular properties of these foams were investigated. All TPS/PVA blended foams showed more uniform cellular morphology, lower density and higher cell density than the TPS foam. The density of TPS foam decreased about 70%, and cell density increased up to 60-fold by adding 20% PVA. In addition to the positive effect of the PVA on improving processability and cellular uniformity, it also acted as a polymeric plasticizer and adding it allowed to decrease another low molecular weight plasticizer content in TPS/PVA blends. As a result by statistical analysis significant improvements in expansion ratio (256%), cell density (60 times), and lower moisture absorption (60%) were achieved.