Food Structure and Function Research Group, Faculty of Bioscience Engineering, Ghent University, Belgium; Vandemoortele Centre 'Lipid Science and Technology', Faculty of Bioscience Engineering, Ghent University, Belgium; Department of Chemical Engineering, Nong Lam University-HCM City, Viet Nam.
Vandemoortele Centre 'Lipid Science and Technology', Faculty of Bioscience Engineering, Ghent University, Belgium; Vandemoortele R&D, Izegem, Belgium.
Food Res Int. 2020 Nov;137:109412. doi: 10.1016/j.foodres.2020.109412. Epub 2020 Jun 9.
The application of dynamic-crystallization (a combination of shear with rapid cooling) often plays an important role in the production of industrial fat-based products such as shortenings/margarines but has been rarely reported. In this study, three blends of palm oil (PO) with anhydrous milk fat (AMF) (0, 25 and 50% AMF, w/w) were rapidly crystallized under static (using freezer) and dynamic conditions (using a benchtop scraped surface heat exchanger). Various techniques including differential scanning calorimetry (DSC), X-ray diffraction (XRD), polarized light microscopy (PLM), rheology and texture analysis were applied to investigate physicochemical properties of fat blends as well as their crystal morphology upon the long-term storage (4 weeks) at 5 °C and 15 °C. The results revealed that high cooling rate of dynamic-crystallization not only affected melting behavior of fat blends but also prevented the polymorphic transformation from β' to β crystals. Besides, the application of shear during fat crystallization helped to improve significantly the gel strength of produced shortenings. Although post-crystallization of low melting triacylglycerols (TAGs) occurred for all produced shortenings during storage at 5 °C which was accompanying with a firmness increase, it was more considerable for samples owning higher AMF content. Moreover, this phenomenon promoted the sintering as well as Ostwald ripening between fat crystals of dynamic-crystallized fat blends resulting in the formation of unwanted large aggregates (or granular crystals) with the size ranging from 100 to 500 μm.
动态结晶(剪切与快速冷却相结合)的应用在工业脂肪基产品(如起酥油/人造黄油)的生产中常常起着重要作用,但鲜有报道。本研究中,使用冷冻机在静态条件下和使用台式刮削表面换热器在动态条件下,使棕榈油(PO)与无水乳脂(AMF)(0、25 和 50% AMF,w/w)的三种混合物迅速结晶。应用差示扫描量热法(DSC)、X 射线衍射(XRD)、偏光显微镜(PLM)、流变学和质构分析等多种技术,研究了脂肪混合物的理化性质及其在 5°C 和 15°C 下长期储存(4 周)时的晶体形态。结果表明,动态结晶的高冷却速率不仅影响脂肪混合物的熔融行为,而且还阻止了从 β'到β晶体的多晶型转变。此外,在脂肪结晶过程中施加剪切有助于显著提高所制备的起酥油的凝胶强度。尽管在 5°C 下储存期间所有制备的起酥油中都发生了低熔点三酰基甘油(TAG)的后结晶,导致硬度增加,但对于具有较高 AMF 含量的样品更为明显。此外,这种现象促进了动态结晶脂肪混合物中脂肪晶体之间的烧结和奥斯特瓦尔德熟化,导致形成尺寸在 100 至 500μm 之间的不需要的大团聚体(或颗粒状晶体)。