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环形波纹管的液压成型:工艺模拟与质量控制

Hydroforming of Toroidal Bellows: Process Simulation and Quality Control.

作者信息

Ye Mengsi, Li Huifang, Wang Yougang, Qian Caifu

机构信息

Institute of Mechanical and Electrical Engineering, Beijing University of Chemical Technology, Beijing 100029, China.

Dalian Yiduo Pipeline Limited Company, Dalian 116318, China.

出版信息

Materials (Basel). 2020 Dec 31;14(1):142. doi: 10.3390/ma14010142.

DOI:10.3390/ma14010142
PMID:33396193
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC7795253/
Abstract

Having higher capacity to undertake pressures and larger compensation ability compared with the U-shape bellows, toroidal or Ω-shape bellows are being more and more widely used in engineering. The wave-shape and wall thickness reduction of bellows are the most important parameters for measuring the hydroforming quality of the bellows. In order to provide references for actual manufacturing, it is valuable to study the factors influencing the hydroforming process and quality of the bellows. In this paper, finite element simulations of the hydroforming process of a monolayer and single-wave toroidal bellows and a two-layer and four-wave toroidal bellows were carried out. Stress and strain distributions before and after unloading were analyzed and the wave height and wall thickness reduction were examined. The numerical results were verified by the actual hydroforming measurements. In addition, ranges of the significant structural or operating factors for producing better bellows were studied and a formula to compute the wall thickness reduction was fitted based on the sufficient numerical results of the hydroforming simulations.

摘要

与U形波纹管相比,环形或Ω形波纹管具有更高的耐压能力和更大的补偿能力,在工程中得到越来越广泛的应用。波纹管的波形和壁厚减薄是衡量波纹管液压成形质量的最重要参数。为给实际制造提供参考,研究影响波纹管液压成形工艺和质量的因素具有重要价值。本文对单层单波环形波纹管和双层四波环形波纹管的液压成形过程进行了有限元模拟。分析了卸载前后的应力和应变分布,并检测了波高和壁厚减薄情况。通过实际液压成形测量对数值结果进行了验证。此外,研究了产生更好波纹管的重要结构或操作因素的范围,并基于液压成形模拟的充分数值结果拟合了计算壁厚减薄的公式。

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