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增材制造刀具在磨削加工中的应用——文献综述

Applications of Additively Manufactured Tools in Abrasive Machining-A Literature Review.

作者信息

Deja Mariusz, Zieliński Dawid, Kadir Aini Zuhra Abdul, Humaira Siti Nur

机构信息

Department of Manufacturing and Production Engineering, Faculty of Mechanical Engineering and Ship Technology, Institute of Machine and Materials Technology, Gdańsk University of Technology, G. Narutowicza Str. 11/12, 80-233 Gdańsk, Poland.

School of Mechanical Engineering, Faculty of Engineering, Universiti Teknologi Malaysia, Skudai 81310, Johor Bahru, Malaysia.

出版信息

Materials (Basel). 2021 Mar 9;14(5):1318. doi: 10.3390/ma14051318.

DOI:10.3390/ma14051318
PMID:33803424
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC7967153/
Abstract

High requirements imposed by the competitive industrial environment determine the development directions of applied manufacturing methods. 3D printing technology, also known as additive manufacturing (AM), currently being one of the most dynamically developing production methods, is increasingly used in many different areas of industry. Nowadays, apart from the possibility of making prototypes of future products, AM is also used to produce fully functional machine parts, which is known as Rapid Manufacturing and also Rapid Tooling. Rapid Manufacturing refers to the ability of the software automation to rapidly accelerate the manufacturing process, while Rapid Tooling means that a tool is involved in order to accelerate the process. Abrasive processes are widely used in many industries, especially for machining hard and brittle materials such as advanced ceramics. This paper presents a review on advances and trends in contemporary abrasive machining related to the application of innovative 3D printed abrasive tools. Examples of abrasive tools made with the use of currently leading AM methods and their impact on the obtained machining results were indicated. The analyzed research works indicate the great potential and usefulness of the new constructions of the abrasive tools made by incremental technologies. Furthermore, the potential and limitations of currently used 3D printed abrasive tools, as well as the directions of their further development are indicated.

摘要

竞争激烈的工业环境所提出的高要求决定了应用制造方法的发展方向。3D打印技术,也称为增材制造(AM),是目前发展最为活跃的生产方法之一,在许多不同的工业领域中得到越来越广泛的应用。如今,除了能够制造未来产品的原型外,增材制造还用于生产功能齐全的机器零件,这被称为快速制造以及快速模具制造。快速制造是指软件自动化能够快速加速制造过程的能力,而快速模具制造意味着使用工具来加速这一过程。磨削工艺在许多行业中广泛应用,特别是用于加工诸如先进陶瓷等硬脆材料。本文综述了与创新型3D打印磨具应用相关的当代磨削加工的进展和趋势。指出了采用当前领先的增材制造方法制造的磨具示例及其对所获得的加工结果的影响。分析的研究工作表明了通过增量技术制造的新型磨具结构具有巨大的潜力和实用性。此外,还指出了当前使用的3D打印磨具的潜力和局限性以及它们进一步发展的方向。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/114a/7967153/80a967d346c3/materials-14-01318-g007a.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/114a/7967153/7de05a6350f0/materials-14-01318-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/114a/7967153/d7fcae31e3e5/materials-14-01318-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/114a/7967153/2cd5da33c988/materials-14-01318-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/114a/7967153/d13dd57d2bdf/materials-14-01318-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/114a/7967153/8891b37b0381/materials-14-01318-g005.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/114a/7967153/c17f96fa3ccf/materials-14-01318-g006.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/114a/7967153/80a967d346c3/materials-14-01318-g007a.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/114a/7967153/7de05a6350f0/materials-14-01318-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/114a/7967153/d7fcae31e3e5/materials-14-01318-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/114a/7967153/2cd5da33c988/materials-14-01318-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/114a/7967153/d13dd57d2bdf/materials-14-01318-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/114a/7967153/8891b37b0381/materials-14-01318-g005.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/114a/7967153/c17f96fa3ccf/materials-14-01318-g006.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/114a/7967153/80a967d346c3/materials-14-01318-g007a.jpg

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本文引用的文献

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2
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Materials (Basel). 2019 Jan 2;12(1):125. doi: 10.3390/ma12010125.
增材制造金属零件的磨削加工与光整加工的最新研究进展
Materials (Basel). 2025 Mar 12;18(6):1249. doi: 10.3390/ma18061249.
4
A Comparative Study of Precision Surface Grinding Using Additively Fabricated Acrylonitrile-Butadiene-Styrene (ABS) Wheels with Continuous and Serrated Working Surfaces.使用具有连续和锯齿状工作表面的增材制造丙烯腈-丁二烯-苯乙烯(ABS)砂轮进行精密平面磨削的对比研究。
Materials (Basel). 2024 Nov 29;17(23):5867. doi: 10.3390/ma17235867.
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A Pilot Study on Machining Difficult-to-Cut Materials with the Use of Tools Fabricated by SLS Technology.关于使用选择性激光烧结(SLS)技术制造的刀具加工难切削材料的初步研究。
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