Jiao Yunjing, Dong Zhikui, Liang Pengwei, Sun Jianliang
School of Mechanical Engineering, Yanshan University, Qinhuangdao 066004, Hebei, China.
National Engineering Research Center for Equipment and Technology of C.S.R., Yanshan University, Qinhuangdao 066004, Hebei, China.
Materials (Basel). 2021 Mar 18;14(6):1500. doi: 10.3390/ma14061500.
In the rolling process of heavy cylinders, the deformation section is subjected to the effects of compression and shear. In order to analyze the influences of the shear effect on the microstructure evolution characteristics, a mathematical model was established and the rolling process was simulated. Firstly, shear-compression specimen (SCS) and ordinary cylinder specimens were designed, high-temperature compression experiments were carried out and the mathematical model of microstructure evolution considering shear effect was established; then, a program based on finite element software was developed to simulate the microstructure evolution process, and the feasibility of the development program was verified by compression experiments. Finally, a macro-micro coupling model based on the development program was established to simulate the microstructure evolution of the heavy cylinder during the rolling process. Then, the influence of the shear effect on the microstructure evolution was analyzed. The results showed that the shear effect had a great influence on the heavy cylinder. Dynamic recrystallization was more likely to occur in the heavy cylinder during the rolling process and the grain refinement was more obvious; compared with the case without considering the shear effect, the volume fraction of dynamic recrystallization was increased by 0.25%, and the grain size was refined by 30 μm.
在重型轧辊的轧制过程中,变形区受到压缩和剪切作用。为了分析剪切作用对微观组织演变特征的影响,建立了数学模型并对轧制过程进行了模拟。首先,设计了剪切-压缩试样(SCS)和普通圆柱试样,进行了高温压缩实验,并建立了考虑剪切作用的微观组织演变数学模型;然后,基于有限元软件开发了程序来模拟微观组织演变过程,并通过压缩实验验证了所开发程序的可行性。最后,基于所开发的程序建立了宏观-微观耦合模型,以模拟重型轧辊轧制过程中的微观组织演变。进而分析了剪切作用对微观组织演变的影响。结果表明,剪切作用对重型轧辊有很大影响。轧制过程中重型轧辊更易发生动态再结晶,晶粒细化更明显;与不考虑剪切作用的情况相比,动态再结晶体积分数增加了0.25%,晶粒尺寸细化了30μm。