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自增强聚乙烯复合材料单搭共固化接头的面内剪切强度

In-Plane Shear Strength of Single-Lap Co-Cured Joints of Self-Reinforced Polyethylene Composites.

作者信息

Vannucchi de Camargo Felipe, da Silva Fernandes Eduardo, Ten Caten Carla Schwengber, Alves Annelise Kopp, Bergmann Carlos Pérez, Minak Giangiacomo

机构信息

Post-Graduation Program in Mining, Metallurgical and Materials Engineering, Federal University of Rio Grande do Sul, Av. Osvaldo Aranha 99, Porto Alegre 90035-190, Brazil.

Department of Industrial Engineering (DIN), Alma Mater Studiorum-Università di Bologna, Via Fontanelle 40, 47121 Forlì, Italy.

出版信息

Materials (Basel). 2021 Mar 19;14(6):1517. doi: 10.3390/ma14061517.

DOI:10.3390/ma14061517
PMID:33808932
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC8003681/
Abstract

The present study introduces the analysis of single-lap co-cured joints of thermoplastic self-reinforced composites made with reprocessed low-density polyethylene (LDPE) and reinforced by ultra-high-molecular-weight polyethylene (UHMWPE) fibers, along with a micromechanical analysis of its constituents. A set of optimal processing conditions for manufacturing these joints by hot-press is proposed through a design of experiment using the response surface method to maximize their in-plane shear strength by carrying tensile tests on co-cured tapes. Optimal processing conditions were found at 1 bar, 115 °C, and 300 s, yielding joints with 6.88 MPa of shear strength. The shear failure is generally preceded by multiple debonding-induced longitudinal cracks both inside and outside the joint due to accumulated transversal stress. This composite demonstrated to be an interesting structural material to be more widely applied in industry, possessing extremely elevated specific mechanical properties, progressive damage of co-cured joints (thus avoiding unannounced catastrophic failures) and ultimate recyclability.

摘要

本研究介绍了由再生低密度聚乙烯(LDPE)制成并由超高分子量聚乙烯(UHMWPE)纤维增强的热塑性自增强复合材料单搭接共固化接头的分析,以及其组分的微观力学分析。通过使用响应面法的实验设计,对共固化带材进行拉伸试验,以最大化其面内剪切强度,从而提出了一套通过热压制造这些接头的最佳加工条件。在1巴、115°C和300秒的条件下发现了最佳加工条件,得到的接头剪切强度为6.88MPa。由于累积的横向应力,剪切破坏通常在接头内部和外部出现多个脱粘引起的纵向裂纹之前发生。这种复合材料被证明是一种有趣的结构材料,具有极高的比机械性能、共固化接头的渐进性损伤(从而避免未宣布的灾难性故障)和最终可回收性,有望在工业中得到更广泛的应用。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/58e8/8003681/86e64b578e69/materials-14-01517-g012.jpg
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https://cdn.ncbi.nlm.nih.gov/pmc/blobs/58e8/8003681/b4dbe13a3013/materials-14-01517-g009.jpg
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本文引用的文献

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