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采用回收材料、开源硬件和 3D 打印技术制造的用于水处理的高性能低成本太阳能集热器。

High-performance low-cost solar collectors for water treatment fabricated with recycled materials, open-source hardware and 3d-printing technologies.

机构信息

Department of Chemical and Environmental Technology, ESCET, Universidad Rey Juan Carlos, C/ Tulipán s/n, 28933 Móstoles, Madrid, Spain.

Department of Chemical and Environmental Technology, ESCET, Universidad Rey Juan Carlos, C/ Tulipán s/n, 28933 Móstoles, Madrid, Spain..

出版信息

Sci Total Environ. 2021 Aug 25;784:147119. doi: 10.1016/j.scitotenv.2021.147119. Epub 2021 Apr 16.

Abstract

Solar technologies constitute an excellent alternative for water treatment in low-income countries where the poverty of a large part of the population hinders their access to safe water. From a technical point of view, the use of compound parabolic collectors (CPC) has been consolidated in the last decades. However, the relatively high cost of tooling conventional manufacturing processes for these collectors makes them difficult to afford in the most impoverished regions. This work presents the development of low-cost CPC and parabolic through solar collectors (PTC) by 3D printing of the structure and the use of recycled reflective materials. Besides, open-source hardware has been used to control system operation, including a supplementary UV LED system to compensate for the operation under low solar irradiance. Regarding the tested reflective materials, an optimum is obtained using an aluminium adhesive sheet that leads to an efficiency of 80% compared to a commercial CPC made of high-quality anodised aluminium, being the cost 20 times lower. On the other hand, incorporating a low-cost solar tracking system in a printed PTC reactor could lead to efficiencies up to 300% compared to the commercial CPC, while the cost was 4.5 times lower. Finally, the LED compensation system was successfully validated, allowing the operation with a constant treatment capacity during operation in cloudy conditions. In conclusion, the developed collectors are high-performance solar water treatment systems with a significantly lower investment cost, making them affordable worldwide.

摘要

太阳能技术是处理低水收入国家水资源的绝佳选择,因为这些国家的大部分人口贫困,难以获得安全用水。从技术角度来看,复合抛物面集热器(CPC)在过去几十年中得到了巩固。然而,这些集热器常规制造工艺的工具成本相对较高,使得它们在最贫困的地区难以承受。本工作通过 3D 打印结构和使用回收反射材料,展示了低成本 CPC 和抛物面通过太阳能集热器(PTC)的开发。此外,还使用了开源硬件来控制系统的运行,包括一个补充的 UV LED 系统,以补偿在低太阳辐照度下的运行。关于测试的反射材料,使用铝制粘性片可以获得最佳效果,与由高质量阳极氧化铝制成的商业 CPC 相比,效率达到 80%,而成本则降低了 20 倍。另一方面,在打印的 PTC 反应器中加入低成本的太阳能跟踪系统,可以将效率提高到商业 CPC 的 300%,而成本降低了 4.5 倍。最后,成功验证了 LED 补偿系统,允许在多云条件下运行时保持恒定的处理能力。总之,开发的集热器是具有高性能的太阳能水处理系统,投资成本显著降低,在全球范围内都负担得起。

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