Bioprocess Division, Scientific Affairs Group, Asahi Kasei Medical Co., Ltd., Tokyo, Japan.
Bioprocess Division, Department of Technology, Asahi Kasei Medical Co., Ltd., Nobeoka-shi, Miyazaki-ken, Japan.
Biotechnol Bioeng. 2021 Sep;118(9):3569-3580. doi: 10.1002/bit.27840. Epub 2021 Jun 8.
We evaluated filtration behavior and virus removal capability for a monoclonal antibodies (mAb) and plasma IgG under constant flow rate directly following flow-through column chromatography in an integrated process. mAb solution with quantified host cell protein (HCP) content processed in flow-through mode on in-series mixed-mode AEX and modified CEX columns connected to the Planova BioEX filter (pool-less) achieved HCP logarithmic reduction value (LRV) of 2.3 and 93.9% protein recovery, demonstrating comparable or higher HCP LRV with high protein recovery compared to previous reports. For 5-15 mg/ml plasma IgG run to 100 L/m , similar filtration behavior was achieved for flux of 10-100 LMH, and lower flux runs remained well below the maximum operating pressure, suggesting that higher throughput in continuous processing is achievable. Comparison of fit of plasma IgG and mAb filtration behavior to four blocking models showed little differences but slightly better fit to the cake filtration model. Viral clearance of the filtration step tested by in-line spiking X-MuLV or MVM into purified plasma IgG following the chromatography step showed robust removal at low flux. Integrating the Planova BioEX filter into continuous processes with column chromatography can achieve efficient downstream processing with reduced footprint and process time.
我们评估了在集成工艺中直接在流穿柱层析后,单克隆抗体 (mAb) 和血浆 IgG 在恒流率下的过滤行为和病毒去除能力。在串联混合模式 AEX 和改良 CEX 柱上以流穿模式处理定量宿主细胞蛋白 (HCP) 含量的 mAb 溶液,连接到 Planova BioEX 过滤器(无池),实现了 HCP 对数减少值 (LRV) 为 2.3 和 93.9%的蛋白质回收率,与之前的报告相比,显示出可比或更高的 HCP LRV 与高蛋白质回收率。对于 5-15mg/ml 的血浆 IgG 运行至 100L/m,通量为 10-100LMH 时实现了类似的过滤行为,而较低通量的运行仍远低于最大操作压力,表明连续处理中可以实现更高的通量。将血浆 IgG 和 mAb 过滤行为拟合到四个阻塞模型的比较表明,差异很小,但与蛋糕过滤模型的拟合更好。在层析步骤后通过在线掺入 X-MuLV 或 MVM 对纯化的血浆 IgG 进行过滤步骤的病毒清除测试显示,在低通量下具有强大的去除能力。将 Planova BioEX 过滤器集成到带有柱层析的连续工艺中,可以实现具有减小占地面积和缩短工艺时间的高效下游处理。