Manu Karthik, Jezierski Jan, Ganesh Madikkamadom Radhakrishnan Sai, Shankar Karthik Venkitaraman, Narayanan Sudarsanan Aswath
Department of Mechanical Engineering, Amrita Vishwa Vidyapeetham, Amritapuri 690525, India.
Department of Materials Science and Engineering, KTH Royal Institute of Technology, SE-100 44 Stockholm, Sweden.
Materials (Basel). 2021 Aug 16;14(16):4587. doi: 10.3390/ma14164587.
The article reviews the progress made on bronze alloys processed through various casting techniques, and focuses on enhancements in the microstructural characteristics, hardness, tensile properties, and tribological behaviour of Cu-Sn and Cu-Sn-Ti alloys. Copper and its alloys have found several applications in the fields of automobiles, marine and machine tools specifically for propellers in submarines, bearings, and bushings. It has also been reported that bronze alloys are especially used as an anti-wear and friction-reducing material to make high performance bearings for roller cone cock bits and warships for defence purposes. In these applications, properties like tensile strength, yield strength, fatigue strength, elongation, hardness, impact strength, wear resistance, and corrosion resistance are very important; however, these bronze alloys possess only moderate hardness, which results in low wear resistance, thereby limiting the application of these alloys in the automobile industry. The major factor that influences the properties of bronze alloys is the microstructure. Morphological changes in these bronze alloys are achieved through different manufacturing techniques, such as casting, heat treatment, and alloy addition, which enhance the mechanical, tribological, and corrosion characteristics. Alloying of Ti to cast Cu-Sn is very effective in changing the microstructure of bronze alloys. Reinforcing the bronze matrix with several ceramic particles and surface modifications also improves the properties of bronze alloys. The present article reviews the techniques involved in changing the microstructure and enhancing the mechanical and tribological behaviours of cast Cu-Sn and Cu-Sn-Ti alloys. Moreover, this article also reviews the industrial applications and future scope of these cast alloys in the automobile and marine industries.
本文回顾了通过各种铸造技术加工青铜合金所取得的进展,并重点关注了Cu-Sn和Cu-Sn-Ti合金在微观结构特征、硬度、拉伸性能和摩擦学行为方面的改进。铜及其合金在汽车、船舶和机床领域有多种应用,特别是用于潜艇的螺旋桨、轴承和衬套。据报道,青铜合金还特别用作抗磨减摩材料,用于制造牙轮钻头的高性能轴承以及用于国防目的的战舰。在这些应用中,拉伸强度、屈服强度、疲劳强度、伸长率、硬度、冲击强度、耐磨性和耐腐蚀性等性能非常重要;然而,这些青铜合金的硬度仅为中等,导致耐磨性较低,从而限制了这些合金在汽车工业中的应用。影响青铜合金性能的主要因素是微观结构。通过铸造、热处理和添加合金等不同制造技术可实现这些青铜合金的形态变化,从而提高其机械、摩擦学和腐蚀性能。向铸造Cu-Sn合金中添加Ti对改变青铜合金的微观结构非常有效。用几种陶瓷颗粒增强青铜基体以及进行表面改性也能改善青铜合金的性能。本文回顾了改变铸造Cu-Sn和Cu-Sn-Ti合金微观结构以及增强其机械和摩擦学行为所涉及的技术。此外,本文还回顾了这些铸造合金在汽车和船舶工业中的工业应用及未来发展前景。