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当前工程材料测试中无损检测方法集成的趋势。

Current Trends in Integration of Nondestructive Testing Methods for Engineered Materials Testing.

机构信息

Department of Fundamentals of Machinery Design, Silesian University of Technology, 44-100 Gliwice, Poland.

Department of Aeronautical Engineering, Marri Laxman Reddy Institute of Technology, Dundigal 500043, Telangana, India.

出版信息

Sensors (Basel). 2021 Sep 15;21(18):6175. doi: 10.3390/s21186175.

Abstract

Material failure may occur in a variety of situations dependent on stress conditions, temperature, and internal or external load conditions. Many of the latest engineered materials combine several material types i.e., metals, carbon, glass, resins, adhesives, heterogeneous and nanomaterials (organic/inorganic) to produce multilayered, multifaceted structures that may fail in ductile, brittle, or both cases. Mechanical testing is a standard and basic component of any design and fabricating process. Mechanical testing also plays a vital role in maintaining cost-effectiveness in innovative advancement and predominance. Destructive tests include tensile testing, chemical analysis, hardness testing, fatigue testing, creep testing, shear testing, impact testing, stress rapture testing, fastener testing, residual stress measurement, and XRD. These tests can damage the molecular arrangement and even the microstructure of engineered materials. Nondestructive testing methods evaluate component/material/object quality without damaging the sample integrity. This review outlines advanced nondestructive techniques and explains predominantly used nondestructive techniques with respect to their applications, limitations, and advantages. The literature was further analyzed regarding experimental developments, data acquisition systems, and technologically upgraded accessory components. Additionally, the various combinations of methods applied for several types of material defects are reported. The ultimate goal of this review paper is to explain advanced nondestructive testing (NDT) techniques/tests, which are comprised of notable research work reporting evolved affordable systems with fast, precise, and repeatable systems with high accuracy for both experimental and data acquisition techniques. Furthermore, these advanced NDT approaches were assessed for their potential implementation at the industrial level for faster, more accurate, and secure operations.

摘要

材料失效可能发生在各种情况下,取决于应力条件、温度以及内部或外部负载条件。许多最新的工程材料结合了多种材料类型,如金属、碳、玻璃、树脂、粘合剂、异种和纳米材料(有机/无机),以生产多层、多方面的结构,这些结构可能在韧性、脆性或两者的情况下失效。机械测试是任何设计和制造过程的标准和基本组成部分。机械测试在保持创新优势和成本效益方面也起着至关重要的作用。破坏性测试包括拉伸测试、化学分析、硬度测试、疲劳测试、蠕变测试、剪切测试、冲击测试、应力破裂测试、紧固件测试、残余应力测量和 XRD。这些测试会破坏工程材料的分子排列甚至微观结构。无损检测方法在不损坏样品完整性的情况下评估部件/材料/物体的质量。本综述概述了先进的无损检测技术,并解释了主要使用的无损检测技术及其应用、局限性和优势。进一步分析了关于实验进展、数据采集系统和技术升级附件的文献。此外,还报告了应用于多种类型材料缺陷的各种方法组合。本综述论文的最终目标是解释先进的无损检测(NDT)技术/测试,这些技术包括具有进化的经济实惠系统的显著研究工作报告,这些系统具有快速、精确和可重复的系统,具有高精度,适用于实验和数据采集技术。此外,还评估了这些先进的 NDT 方法在工业层面的潜在实施情况,以实现更快、更准确和更安全的操作。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/bb31/8473222/1561a994d7a6/sensors-21-06175-g001.jpg

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