School of Electronics and Information, Yangtze University, Jingzhou, Hubei, China.
School of Computer Science, Yangtze University, Jingzhou, Hubei, China.
PLoS One. 2021 Oct 4;16(10):e0257850. doi: 10.1371/journal.pone.0257850. eCollection 2021.
Running-in is an important and relatively complicated process. The surface morphology prior to running-in affects the surface morphology following the running-in process, which in turn influences the friction and wear characteristics of the workpiece. Therefore, the establishment of a model for running-in surface morphology prediction is important to investigate the process and optimize the surface design. Black-box models based on machine learning have robust complex object simulation performance. In this paper, five common machine learning methods are applied to establish running-in modeling performance based on surface morphology parameters. The support vector machine has the best model performance. The change law of the surface morphology parameters is obtained based on model testing, and the surface morphology optimization is explored. When better oil storage capacity is required, the recommendation is to increase the Sq, Sdq and Sk surface parameter values while setting medium Sdc and Sdr surface parameter values. When a lower coefficient of friction (COF) is required, Sdc and Sdr should be decreased, and Sq and Sdq should be increased. When better support performance is required, Sdc, Sdq, and Sdr should be increased. This article provides a solution to establish a link between surface design and functional performance in the steady wear stage, further filling the gap in quality monitoring of lifecycles.
磨合是一个重要且相对复杂的过程。磨合前的表面形貌会影响磨合后的表面形貌,进而影响工件的摩擦磨损特性。因此,建立磨合表面形貌预测模型对于研究该过程和优化表面设计非常重要。基于机器学习的黑箱模型具有强大的复杂对象模拟性能。本文应用了五种常见的机器学习方法,基于表面形貌参数建立了磨合建模性能。支持向量机具有最佳的模型性能。通过模型测试得到了表面形貌参数的变化规律,并对表面形貌进行了优化探索。当需要更好的储油能力时,建议增加 Sq、Sdq 和 Sk 表面参数值,同时设置中等 Sdc 和 Sdr 表面参数值。当需要较低的摩擦系数(COF)时,应降低 Sdc 和 Sdr,同时增加 Sq 和 Sdq。当需要更好的支撑性能时,应增加 Sdc、Sdq 和 Sdr。本文提供了一种解决方案,可在稳定磨损阶段建立表面设计与功能性能之间的联系,进一步填补了生命周期质量监测的空白。