Helical drilling of carbon fiber reinforced polymer by a femtosecond laser.

Carbon fiber reinforced polymer (CFRP) has been widely used in the aerospace industry and other fields, but its processing is still subject to many restrictions. A femtosecond laser helical drilling device is proposed. It can realize beam deflection and translation through a scanning galvanometer and a pair of lenses, respectively, and finally obtain the effect of beam oblique focusing. With the combination of a spiral scanning path and focus feed, the non-taper and high-quality drilling of materials can be realized. CFRP materials were processed through this method, and the influences of process parameters on the heat affected zone and machining taper were studied. The distribution and influence degree of the heat affected zone and the formation mechanism of the machining taper were analyzed. Finally, a high-quality straight hole processing effect of CFRP with up to a 9.7: 1 aspect ratio, less than 15 µm heat affected zone outside the hole, and no delamination in the hole was realized. This new drilling method is expected to further expand CFRP applications.