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计算机辅助的掘进机截割头高效设计和性能优化。

Computer-aided efficient design and performance optimization of cutting head for roadheader.

机构信息

School of Mechanical Engineering, Liaoning Technical University, Fuxin, 123000, China.

出版信息

Sci Rep. 2022 Apr 26;12(1):6788. doi: 10.1038/s41598-022-10702-1.

Abstract

The cutting head is the core working mechanism of the roadheader for coal-rock materials cutting. The efficient and high performance design of cutting head is the key to improve the road head digging and mining technology. In this paper, based on cutting head design theory and virtual prototype technology, we propose a computer-aided structure design and performance optimization method for cutting head. We compile the calculation code and realize the reading and storing of relevant data through Excel. In particular, to obtain more realistic cutting performance data of the cutting head, we construct a coupling model of cutting head cutting rock wall based on virtual prototype technology, and then establish a database matching structural parameters, working parameters, coal-rock properties and cutting performance through extensive simulations. Based on the method, we complete the design of EBZ220 roadheader cutting head. We show that our method can realize the fast and efficient design of cutting head, and the designed cutting head has good working performance.

摘要

截割头是煤岩材料截割的掘进机核心工作机构。高效高性能的截割头设计是提高掘进机挖掘和采矿技术的关键。在本文中,基于截割头设计理论和虚拟样机技术,我们提出了一种用于截割头的计算机辅助结构设计和性能优化方法。我们通过 Excel 编译计算代码并实现相关数据的读取和存储。特别是,为了获得更真实的截割头截割性能数据,我们基于虚拟样机技术构建了截割头截割岩墙的耦合模型,然后通过广泛的模拟建立了匹配结构参数、工作参数、煤岩特性和截割性能的数据库。基于该方法,我们完成了 EBZ220 掘进机截割头的设计。我们表明,我们的方法可以实现截割头的快速高效设计,并且设计的截割头具有良好的工作性能。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/bac4/9042963/f816b417f830/41598_2022_10702_Fig1_HTML.jpg

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