Xie Miao, Li Yuqi, Nie Rendong, Liu Zhixiang, Mao Jun, Zhang Hongyu, Yu Xinli
College of Mechanical Engineering, Liaoning Technical University, Fuxin, 123000, China.
College of Mines, Liaoning Technical University, Fuxin, 123000, China.
Sci Rep. 2023 Oct 5;13(1):16781. doi: 10.1038/s41598-023-44044-3.
High-efficiency rock breaking technology is an important problem to be solved urgently in deep mining. The existing auxiliary rock breaking technology for coal mine excavation has problems such as polluting coal, high requirements for tool materials, and difficulty in subsequent washing. In this paper, an active excitation cutting system for rotary cylinder of cantilever roadheader based on alternating valve is proposed. According to the classical calculation formula of cutting load of roadheader, considering the stiffness-damping characteristics of cutting part and cutting cylinder, the simulation algorithm of cutting load is compiled based on MATLAB simulation analysis software. The excitation cutting experiments of different cutting depths are carried out on the cutting test bench, and compared with the simulation algorithm of cutting load. Taking the cutting load as the discriminant index, the influence of oil supply pressure and excitation frequency of rotary cylinder on the cutting load is analyzed based on the simulation algorithm of cutting load. The results show that the error between the simulation results and the experimental results of the active excitation state is less than 12%, and the two are in good agreement. Under the condition of 30 HZ, when the excitation amplitude is 8 Mpa, 10 Mpa, 12 Mpa, 14 Mpa, when the rotary cylinder excitation amplitude is 10 Mpa, the minimum is 131.42 KN. Compared with the rotary cylinder excitation amplitude under the condition of 10 Mpa, when the excitation frequency is 30 HZ, 35 HZ, 40 HZ, 45 HZ, when the excitation frequency is 40 HZ, the minimum is 83.08 KN, indicating that changing the excitation amplitude or oil supply pressure of the rotary cylinder is helpful to adjust the cutting performance.
高效破岩技术是深部开采中亟待解决的重要问题。现有的煤矿巷道掘进辅助破岩技术存在污染煤炭、对刀具材料要求高、后续清洗困难等问题。本文提出了一种基于交变阀的悬臂式掘进机旋转截割头主动激励截割系统。根据掘进机截割载荷的经典计算公式,考虑截割部和截割头的刚度-阻尼特性,基于MATLAB仿真分析软件编制了截割载荷仿真算法。在截割试验台上进行了不同截割深度的激励截割试验,并与截割载荷仿真算法进行了对比。以截割载荷为判别指标,基于截割载荷仿真算法分析了旋转截割头的供油压力和激励频率对截割载荷的影响。结果表明,主动激励状态下仿真结果与试验结果的误差小于12%,二者吻合良好。在30HZ条件下,当激励幅值为8Mpa、10Mpa、12Mpa、14Mpa时,旋转截割头激励幅值为10Mpa时最小,为131.42KN。与10Mpa条件下旋转截割头激励幅值相比,当激励频率为30HZ、35HZ、40HZ、45HZ时,激励频率为40HZ时最小,为83.08KN,表明改变旋转截割头的激励幅值或供油压力有助于调节截割性能。