Insights into the competitive adsorption of pollutants on a mesoporous alumina-silica nano-sorbent synthesized from coal fly ash and a waste aluminium foil.

A highly efficient and low-cost alumina-silica nano-sorbent was fabricated and characterized to understand the key factors responsible for its superiority over the existing adsorbents in treating the industry-discharged wastewater for the removal of dyes and heavy metals. As compared to the properties of raw fly ash, the following fundamental improvements were observed for the alumina-silica nano-sorbent: (a) transformation of throttled mesopores into slit-type pores, (b) increment in the surface area by 65-fold, (c) change in the morphology from spherical particles to a flake-type structure with sharp edges, (d) reduction in the average crystal size from 61.143 to 27.176 nm, and (e) increase in the pore volume from 0.005 to 0.50 cm g. These desired properties of the nano-sorbent were obtained by blending a waste aluminium foil with fly ash. This process increased the ratio of alumina to silica from 0.59 : 1 to an optimum ratio of 1.9 : 1, beyond which the particles agglomerated and the pore volume reduced. Eventually, the precipitated hydroxides were calcined at 700 °C that favoured the formation of γ-alumina. Moreover, this heat treatment changed its crystallinity and morphology of γ-alumina, which abruptly enhanced its activity towards the pollutants. The obtained product (nano-sorbent) was tested for the removal of lead and malachite green from a model wastewater solution over a wide range of initial pollutant concentrations and adsorbent dosages. After observing almost complete removal capacity and reusability for the pollutants, we propose this synthesized adsorbent as a universal material for treating industrial wastewater.