Mikula Katarzyna, Konieczka Maciej, Taf Rafał, Skrzypczak Dawid, Izydorczyk Grzegorz, Moustakas Konstantinos, Kułażyński Marek, Chojnacka Katarzyna, Witek-Krowiak Anna
Department of Advanced Material Technologies, Wroclaw University of Science and Technology, Lower Silesia, 50-370, Wroclaw, Poland.
School of Chemical Engineering, National Technical University of Athens, 9 IroonPolytechniou StrZographou Campus, 15780, Athens, Greece.
Environ Sci Pollut Res Int. 2023 Jan;30(4):8759-8777. doi: 10.1007/s11356-022-20621-3. Epub 2022 May 20.
The studies presented in this work show that solid tannery waste-like shavings can be used as high-protein materials for fertilizer production following the concept of the circular economy. To select appropriate process parameters (mass ratio of shavings meal to the hydrolyzing agent (S:L), hydrolysis medium concentration, temperature) and to ensure the highest possible hydrolysis efficiency, it is useful to apply the well-known response surface methodology (RSM). The analyses revealed that chromium shavings (SCr) were most preferably treated with 10% KOH in a ratio of S:L 1:1 with the process being carried out at 160 °C (6.59% N). The optimal hydrolysis conditions for non-chromium (S) shavings were: S:L ratio 1:2, 10% HSO, and temperature 160 °C (4.08% N). Chromium concentrations in hydrolysates from S and SCr shavings obtained under optimal conditions were 15.2 mg/kg and 9483 mg/kg, respectively. Hydrolysate samples were analyzed by reversed-phase high-pressure liquid chromatography (RP-HPLC) that revealed that the type of hydrolysis (acidic/alkaline) affects the amino acid profile. Approximately 4.5 times more amino acids were extracted in the KOH environment than during acidic treatment. The hydrolysates contained mainly glycine, alanine, and proline, which are primarily responsible for stimulating plant growth by supporting chlorophyll synthesis, chelating micronutrients, improving pollen fertility, or resistance to low temperatures. The conversion of tannery waste into fertilizer requires the control of contaminant levels, especially chromium, which can oxidize to the carcinogenic form Cr(VI) that is hazardous to humans and the environment.
本研究表明,按照循环经济理念,固体制革废料如削片可作为高蛋白原料用于肥料生产。为选择合适的工艺参数(削片粉与水解剂的质量比(S:L)、水解介质浓度、温度)并确保尽可能高的水解效率,应用著名的响应面法(RSM)很有用。分析表明,铬削片(SCr)最适宜用10%的KOH处理,S:L比为1:1,在160°C下进行该工艺(含氮量6.59%)。非铬(S)削片的最佳水解条件为:S:L比1:2、10%的HSO、温度160°C(含氮量4.08%)。在最佳条件下从S和SCr削片中获得的水解产物中的铬浓度分别为15.2mg/kg和9483mg/kg。通过反相高压液相色谱(RP-HPLC)对水解产物样品进行分析,结果表明水解类型(酸性/碱性)会影响氨基酸谱。在KOH环境中提取的氨基酸比酸性处理时多约4.5倍。水解产物主要含有甘氨酸、丙氨酸和脯氨酸,它们主要通过支持叶绿素合成、螯合微量营养素、提高花粉育性或抗低温能力来刺激植物生长。将制革废料转化为肥料需要控制污染物水平,尤其是铬,因为铬可氧化为对人类和环境有害的致癌形式Cr(VI)。