Structural behavior of the halo orthosis pin-bone interface: biomechanical evaluation of standard and newly designed stainless steel halo fixation pins.

The structural response of the halo orthosis pin-bone interface to transverse loading was evaluated on an Instron testing machine using fresh cadaver calvarium sections. Commercially available stainless steel (control) pins and newly designed stainless steel experimental pins were evaluated. Cyclic loading tests and load-to-failure tests were performed. Of the many designs tested, one pin demonstrated an improvement in structural properties at the pin-bone interface compared with the control pin. Furthermore, the new pin design was more resistant to insertional torque reduction when subjected to cyclic loading after insertions at 4 and 6 in-lb. Both the control and experimental pins exhibited improved structural behavior at 8 in-lb of insertional torque compared to the currently recommended 6 in-lb.