Bioprocess Development Department, Genetic Engineering and Biotechnology Research Institute (GEBRI), City of Scientific Research and Technological Applications (SRTA-City), Universities and Research Institutes Zone, New Borg El-Arab City, 21934, Alexandria, Egypt.
Microb Cell Fact. 2022 Jul 16;21(1):141. doi: 10.1186/s12934-022-01868-4.
There are substantial environmental and health risks associated with the seafood industry's waste of crab shells. In light of these facts, shellfish waste management is critical for environmental protection against hazardous waste produced from the processing industries. Undoubtedly, improved green production strategies, which are based on the notion of "Green Chemistry," are receiving a lot of attention. Therefore, this investigation shed light on green remediation of the potential hazardous crab shell waste for eco-friendly production of bacterial alkaline phosphatase (ALP) through bioprocessing development strategies.
It was discovered that by utilizing sequential statistical experimental designs, commencing with Plackett-Burman design and ending with spherical central composite design, and then followed by pH-uncontrolled cultivation conditions in a 7 L bench-top bioreactor, an innovative medium formulation could be developed that boosted ALP production from Bacillus licheniformis strain ALP3 to 212 U L. The highest yield of ALP was obtained after 22 h of incubation time with yield coefficient Y of 795 U g, which was 4.35-fold higher than those obtained in the shake-flask system. ALP activity has a substantial impact on the volatilization of crab shell particles, as shown by the results of several analytical techniques such as atomic absorption spectrometry, TGA, DSC, EDS, FTIR, and XRD.
We highlighted in the current study that the biovalorization of crab shell waste and the production of cost-effective ALP were being combined and that this was accomplished via the use of a new and innovative medium formulation design for seafood waste management as well as scaling up production of ALP on the bench-top scale.
海鲜产业的蟹壳废弃物存在巨大的环境和健康风险。鉴于这些事实,贝类废物管理对于防止加工业产生的危险废物对环境造成危害至关重要。毫无疑问,基于“绿色化学”理念的改进绿色生产策略正受到广泛关注。因此,本研究通过生物处理开发策略,探讨了潜在危险蟹壳废物的绿色修复,以实现细菌碱性磷酸酶(ALP)的环保生产。
通过利用序贯统计实验设计,从 Plackett-Burman 设计开始,最后采用球形中心复合设计,并在 7 L 台式生物反应器中采用无 pH 控制的培养条件,开发出一种创新的培养基配方,可将芽孢杆菌 ALP3 生产的 ALP 提高到 212 U/L。在 22 h 的孵育时间后,获得了最高的 ALP 产量,产率系数 Y 为 795 U g,比摇瓶系统中获得的产量高 4.35 倍。ALP 活性对蟹壳颗粒的挥发有很大影响,原子吸收光谱、TGA、DSC、EDS、FTIR 和 XRD 等多种分析技术的结果表明了这一点。
本研究强调了蟹壳废物的生物增值和经济高效的 ALP 生产的结合,这是通过使用新的创新的海鲜废物管理培养基配方设计以及在台式规模上扩大 ALP 生产来实现的。