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超大环件径轴向环轧过程智能模糊闭环控制方法的数值模拟

Numerical Simulation of Intelligent Fuzzy Closed-Loop Control Method for Radial-Axial Ring Rolling Process of Super-Large Rings.

作者信息

Zhang Ke, Wang Xiaokai, Hua Lin, Han Xinghui, Ning Xiangjin

机构信息

Hubei Key Laboratory of Advanced Technology for Automotive Components, Wuhan University of Technology, Wuhan 430070, China.

Hubei Collaborative Innovation Center for Automotive Components Technology, Wuhan University of Technology, Wuhan 430070, China.

出版信息

Materials (Basel). 2022 Jul 21;15(14):5084. doi: 10.3390/ma15145084.

DOI:10.3390/ma15145084
PMID:35888554
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC9323681/
Abstract

During the radial-axial ring rolling (RARR) process of super-large rings, abnormal deformation states such as instability and out of circularity often lead to rolling termination and quality fluctuation of ring products. In this work, an intelligent fuzzy closed-loop control method for RARR process of super-large rings is proposed, i.e., the ring's offset adaptive fuzzy control (ROAFC) based on the regulation of the axial roll's rotational speed and the ring's circularity fuzzy control (RCFC) based on the regulation of the mandrel's feed speed. In addition, a recursive average filtering algorithm is added to smooth the axial roll's rotational speed and the mandrel's feed speed according to the actual situation. Using the ABAQUS/Explicit software and its subroutine VUAMP, the intelligent fuzzy controller of the ring's offset and circularity in the RARR process is designed, and the finite element (FE) model for RARR process of a Φ10 m super-large ring with an integrated intelligent fuzzy control algorithm is established. The variation laws of the ring's offset and circularity error in the RARR process are studied with regard to different control methods such as conventional planning control (CPC), ROAFC, RCFC, and comprehensive control of ROAFC combined with RCFC (ROAFC + RCFC). The results obtained show that, compared with the CPC, the ring's offset is reduced by 84.6% and the circularity error is decreased by 51.9% in the RARR process utilizing comprehensive control of ROAFC + RCFC. The research results provide methodological guidance for realizing the intelligent forming of super-large rings.

摘要

在超大环件径轴向环轧(RARR)过程中,不稳定和椭圆度等异常变形状态常常导致轧制终止以及环件产品质量波动。在这项工作中,提出了一种超大环件RARR过程的智能模糊闭环控制方法,即基于轴向轧辊转速调节的环件偏移自适应模糊控制(ROAFC)和基于芯棒进给速度调节的环件圆度模糊控制(RCFC)。此外,根据实际情况添加了递归平均滤波算法,以平滑轴向轧辊转速和芯棒进给速度。利用ABAQUS/Explicit软件及其子程序VUAMP,设计了RARR过程中环件偏移和圆度的智能模糊控制器,并建立了集成智能模糊控制算法的Φ10 m超大环件RARR过程的有限元(FE)模型。针对常规规划控制(CPC)、ROAFC、RCFC以及ROAFC与RCFC相结合的综合控制(ROAFC + RCFC)等不同控制方法,研究了RARR过程中环件偏移和圆度误差的变化规律。结果表明,与CPC相比,在采用ROAFC + RCFC综合控制的RARR过程中,环件偏移降低了84.6%,圆度误差减小了51.9%。研究结果为实现超大环件的智能成形提供了方法指导。

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