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飞机长桁结构中类裂纹缺陷的远场涡流检测技术研究

Study on Remote Field Eddy Current Testing Technology for Crack-like Defects in Long Truss Structure of Aircraft.

作者信息

Zhang Lipan, Deng Rui, Ning Ning, Fan Junling, Wang Wentao, Song Kai

机构信息

School of Aeronautical Manufacturing Engineering, Nanchang Hangkong University, Nanchang 330063, China.

Aircraft Strength Research Institute of China, Xi'an 710065, China.

出版信息

Materials (Basel). 2022 Jul 22;15(15):5093. doi: 10.3390/ma15155093.

Abstract

Detection of hidden defects of aircraft long truss structures (aluminum alloy) is a challenging problem. The shape of the aircraft truss structure is complex, and the crack defects are buried in a large depth. Without the restriction of skin effect, remote field eddy current (RFEC) has great advantages in detecting buried depth defects. In this paper, in order to detect the hidden defects of the aluminum alloy aircraft long truss structure, the remote field eddy current probe is improved from two aspects of magnetic field enhancement and near-field signal suppression using the finite element method. The results show that indirect coupling energy is greatly enhanced when the connected magnetic circuit is added to the excitation coil. By adding a composite shielding structure outside the excitation coil and the detection coil, respectively, the direct coupling energy is effectively restrained. As a result, the size of the probe is reduced. By optimizing the coil spacing and probe placement position, the detection sensitivity of the probe is improved. The simulation is verified by experiments, and the experimental results are consistent with the simulation conclusions.

摘要

检测飞机长桁架结构(铝合金)的隐藏缺陷是一个具有挑战性的问题。飞机桁架结构形状复杂,裂纹缺陷埋藏深度大。不受趋肤效应限制,远场涡流(RFEC)在检测埋藏深度缺陷方面具有很大优势。本文为检测铝合金飞机长桁架结构的隐藏缺陷,利用有限元方法从磁场增强和近场信号抑制两个方面对远场涡流探头进行了改进。结果表明,在激励线圈中添加连接磁路时,间接耦合能量大大增强。通过分别在激励线圈和检测线圈外部添加复合屏蔽结构,有效抑制了直接耦合能量。结果,探头尺寸减小。通过优化线圈间距和探头放置位置,提高了探头的检测灵敏度。通过实验验证了仿真结果,实验结果与仿真结论一致。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/a69d/9330189/8d948bb42bf3/materials-15-05093-g001.jpg

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