Pan Christopher S, Wimer Bryan M, Welcome Daniel E, Wu John Z
Division of Safety Research, National Institute for Occupational Safety and Health, 1095 Willowdale Rd., Morgantown, WV 26505, USA.
Health Effects Laboratory, National Institute for Occupational Safety and Health, 1095 Willowdale Rd., Morgantown, WV 26505, USA.
J Test Eval. 2020 Oct 27;49(3). doi: 10.1520/jte20180604.
The helmets used by construction site workers are mainly designed for head protection when objects are dropped from heights. Construction helmets are also casually called "hard hats" in industries. Common construction helmets are mostly categorized as type 1 according to different standards. All type 1 helmets have to pass type 1 standard impact tests, which are top impact tests-the helmet is fixed and is impacted by a free falling impactor on the top crown of the helmet shell. The purpose of this study was to develop an approach that can determine the performance characterization of a helmet. A total of 31 drop impact tests using a representative type 1 helmet model were performed at drop heights from 0.30 to 2.23 m, which were estimated to result in impact speeds from 2.4 to 6.6 m/s. Based on our results, we identified a critical drop height that was used to evaluate the performance of helmets. The peak impact forces and peak accelerations varied nonproportionally with the drop height. When the drop height is less than the critical height, the peak force and peak acceleration increase gradually and slowly with increasing drop height. When the drop height is greater than the critical height, the peak force and peak acceleration increase steeply with even a slight increase in drop height. Based on the critical drop height, we proposed an approach to determine the safety margin of a helmet. The proposed approach would make it possible to determine the performance characteristics of a helmet and to estimate the safety margin afforded by the helmet, if the helmet first passes the existing standardized tests. The proposed test approach would provide supplementary information for consumers to make knowledgeable decisions when selecting construction helmets.
建筑工人使用的头盔主要设计用于在物体从高处掉落时保护头部。在行业中,建筑头盔也被随意称为“安全帽”。根据不同标准,常见的建筑头盔大多归类为1型。所有1型头盔都必须通过1型标准冲击测试,即顶部冲击测试——头盔固定,由自由落体冲击器撞击头盔外壳的顶部冠部。本研究的目的是开发一种能够确定头盔性能特征的方法。使用具有代表性的1型头盔模型,在0.30至2.23米的跌落高度进行了总共31次跌落冲击测试,估计冲击速度为2.4至6.6米/秒。根据我们的结果,我们确定了一个用于评估头盔性能的临界跌落高度。峰值冲击力和峰值加速度与跌落高度不成比例变化。当跌落高度小于临界高度时,峰值力和峰值加速度随着跌落高度的增加而逐渐缓慢增加。当跌落高度大于临界高度时,即使跌落高度略有增加,峰值力和峰值加速度也会急剧增加。基于临界跌落高度,我们提出了一种确定头盔安全裕度的方法。如果头盔首先通过现有的标准化测试,所提出的方法将有可能确定头盔的性能特征并估计头盔提供的安全裕度。所提出的测试方法将为消费者在选择建筑头盔时做出明智决策提供补充信息。
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