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大规模蛋白质溶液的冻融:冻浓和冰表面积对乳酸脱氢酶稳定性相对贡献的研究。

Large-Scale Freeze-Thaw of Protein Solutions: Study of the Relative Contributions of Freeze-Concentration and Ice Surface Area on Stability of Lactate Dehydrogenase.

机构信息

Department of Pharmaceutical Sciences, School of Pharmacy, University of Connecticut, Storrs CT, 06269, USA.

Department of Pharmaceutical Sciences, School of Pharmacy, University of Connecticut, Storrs CT, 06269, USA; Department of Chemical & Biomolecular Engineering, University of Connecticut, Storrs, CT 06269, USA.

出版信息

J Pharm Sci. 2023 Feb;112(2):482-491. doi: 10.1016/j.xphs.2022.09.020. Epub 2022 Sep 24.

Abstract

Although bulk biotherapeutics are often frozen during fill finish and shipping to improve their stability, they can undergo degradation leading to losses in biological activity during sub-optimal freeze-thaw (F/T) process. Except for a few small-scale studies, the relative contribution of various F/T stresses to the instability of proteins has not been addressed. Thus, the objective of this study was to determine the individual contributions of freeze-concentration, ice surface area, and processing time to protein destabilization at a practical manufacturing-scale. Lactate dehydrogenase (LDH) in histidine buffer solutions were frozen in 1L containers. The frozen solutions were sliced into representative samples and assessed for the ice specific surface area (SSA) and extent of solutes freeze-concentration. For the first time to our knowledge, ice SSA was measured in dried samples from large-volume protein solutions using volumetric nitrogen adsorption isotherms. SSA measurements of the freeze-dried cakes showed that the ice surface area increased with an increase in the freezing rate. The ice SSA was also impacted by the position of the sample within the container: samples closer to the active cooled surface of the container exhibited smaller ice surface area compared to ice-cored samples from the center of the bottle. The freeze-concentrate composition was determined by measuring LDH concentration in the ice-cored samples. The protein distributed more evenly throughout the frozen solution after fast freezing which also correlated with enhanced protein stability compared to slow freezing conditions. Overall, better protein stability parameters correlated with higher ice SSA and lower freeze-concentration extent which was achieved at a faster freezing rate. Thus, extended residence time of the protein at the freeze-concentrated microenvironment is the critical destabilizing factor during freezing of LDH in bulk histidine buffer system. This study expands the understanding of the relative contributions of freezing stresses which, coupled with the knowledge of cryoprotection mechanisms, is imperative to the development of optimized processes and formulations aiming stable frozen protein solutions.

摘要

虽然在灌装和运输过程中,通常会将大容量生物疗法冷冻以提高其稳定性,但在亚最优的冻融(F/T)过程中,它们可能会发生降解,导致生物活性丧失。除了少数小规模研究外,各种 F/T 应激对蛋白质不稳定性的相对贡献尚未得到解决。因此,本研究的目的是确定在实际生产规模下,冷冻浓缩、冰表面积和加工时间对蛋白质失稳的单独贡献。将组氨酸缓冲液中的乳酸脱氢酶(LDH)在 1L 容器中冷冻。将冷冻溶液切成代表性样品,并评估冰的比表面积(SSA)和溶质冷冻浓缩程度。据我们所知,这是首次使用体积氮气吸附等温线测量大容量蛋白质溶液中干燥样品的冰 SSA。冻干蛋糕的 SSA 测量表明,随着冷冻速率的增加,冰表面积增加。冰 SSA 还受到样品在容器内位置的影响:与来自瓶中心的冰芯样品相比,靠近容器主动冷却表面的样品表现出较小的冰表面积。通过测量冰芯样品中的 LDH 浓度来确定冷冻浓缩物的组成。快速冷冻后,蛋白质在冷冻溶液中分布更加均匀,这也与与缓慢冷冻条件相比,蛋白质稳定性增强相关。总体而言,更好的蛋白质稳定性参数与更高的冰 SSA 和更低的冷冻浓缩程度相关,这是在更快的冷冻速率下实现的。因此,蛋白质在冷冻浓缩微环境中停留时间延长是 LDH 在大容量组氨酸缓冲体系中冷冻时关键的失稳因素。本研究扩展了对冷冻应激相对贡献的理解,结合对冷冻保护机制的了解,对于开发旨在稳定冷冻蛋白质溶液的优化工艺和配方至关重要。

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